模具确认清单



Chinatool

CUSTOMER

PART NO

PART DESCRIPTION

TOOLMAKER

DATE OF REVIEW

MOULD MANUFACTURE REVIEW

PROJECT

TOOL NO

Design Review in Blue

Tool review Black

Reviewed by:

RM /

S

=

S

atisfactory:

ITEM

CORE后模

NS

= Not Satisfactory -

C

orrection Required:

Design Issues

N

/

A = Not Applicable

All Issues are Toolmaking Issues

ACTION REQUIRED - NOTES

SNSN/A

Parting Line Appearance -part continuation分型

面---沿伸到产品

Bed Out Appearance 插穿位、碰穿位

Part Area Appearance 产品表面

No Sharp edges/ Safety issues 没尖的边或安全

因素

Polish per Customer Spec 按客人要求省模

Is any Weld Visible 烧焊痕迹是否可见

Ribs / part - Sharp Corners 骨位、产品是否有尖

角

All inserts / components are identified 确认所有的

镶件或组件

Water Lines are identified 确认运水

Water C.B are Ok - fitting Access OK 运水C.B是

否OK, 配入OK

All inserts are Flush - Fit well 清洗和配好所有的镶

件

Runner / Gate inserts OK

Insert & Lifter Pocket - Edges sharp 镶件和斜顶

槽的边是否是尖的

Runners and gates Polished 热流道和水口处要省

模

Rads at Runner / Gate intersections 热流道或水

口交汇处的R角

Runner Ejector Pins 热流道顶针

Wear plates have Grease Grooves 耐磨片上的油

槽

Pressure Pads OK 压力块是否安装好

Screws / Threads OK 螺丝和螺纹是否ok

O-Rings Match Insert Holes

SLIDES

All Components identified 确认所有的组件

Is any Weld Visible 烧焊痕迹是否可见

Heat Treat Information 热处理信息

All components Hardness checked 所有组件硬度

检测

Pockets Clean 槽是否保持清洁

Wearplates fit and screws OK 是否配好耐磨片和

螺丝

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Guides - Fit and Screws OK 是否配好导套和螺丝

Grease / Dirt Grooves OK 油槽或排污槽是否安装

好

Feeler Gage Check Slide to Guides 用塞尺测量

从行位到导套

Slide Retainer - check Stripper bolt 行位限位块--

-检查推板螺丝

Slide retainer function OK 行位限位块的功能是否

可以

Slide moves Freely 行位灵活地移动

All Screws / threads are OK 所有的螺丝和螺纹是

否可以

Hole for angle Pin has RADIUS 斜导柱孔有R 角

Hole and Radius are smooth - polished 孔和R角都

要省模和保持光滑

Bedout on Slide - appearance 行位表面飞模

Slide does not ride up / lock up when it enters

Bedout 行位进行飞模时，行位不会锁着

Slide Matches Cavity / Core - Part apperance and

Function is OK 行位配入前后模，产品表面和功能

是否ok

Slide molding polish is slide line of draw 行位省划

线的部位

Wearplates / Guides have grease / dirt grooves 耐

磨片或导槽是否有油脂或污垢

Graphite Guides have NO Grease 石墨没有油脂

Unnecessary sharp edges are removed 不必要的

尖边要去除

Hydraulic Slide function 油缸行位的功能

Hydraulic Slide Mechanical lock 油缸

行位机械锁

Hydraulic Slide Lock Cylinder Lock 油缸

行位锁块

Hydraulic Slide Limit switches 油缸

行位限位开关

Ejector Pins 顶针

Pins & Plate are clearly identified 确认针和板

Push through Core easily 顶针容易推入后模

Push into Ejector plate Counter Bore 顶针插入顶针

板锁着沉头孔

Head is free to move in plate 板的头部可以自由地

移动

Rotation locking in plate is OK 防旋转的锁紧块是

否OK

Head is not proud of plate ( .05mm ) 顶针头离板

留有（0.05mm)的间隙

Alignment plate to core is OK 板配入后模OK

Front of Pin is Flush to core 针配入后模

Ring Pin Polish - Draft OK 销钉初步省模OK

Ring Pin sharp edge broken 销钉尖边断了

Sucker pin ream is not excessive

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Sprue puller Undercut OK拉杆倒扣OK

Rotating Runner bushing functions 转动热流道司

套的功能

Runner Ej pins OK 热流道顶针是否ok

Return pins have clearance in core 后模

回针有间隙

Return pins have rad at front 回针

前头部有R角

Urethane Spring Return Pin Safety 聚氨酯弹簧和

回针使用是否安全

Die Spring Ejector Plate Safety 顶针板弹簧使用是

否安全

No Safety required - is OK ? 没有安全要求

Ejector Box Assembly

Ej Guide Bush O.D. have small float 中托司套的外

径值可以有小的浮动

OD - Fuarecia - H7 fit ( Slip Fit ) no hammer 外径--

Fuarecia--硬度H7--不必用锤子

Ej Guide Bush I.D. is OK 确认中托司套内径

是OK

Ej Guide bush C.B is + .01mm 顶针导套C.B 尺寸

加0.01mm

Graphite bush have NO Grease 石墨导套没有油脂

Ej Guide per Customer Spec 顶针导套是否按客人

要求

Short of Core ( not engaged ) 后模短了，不适合

安装

Slip Fit into Core 容易配入后模

0.1 to 0.2mm clearance to core 到后模有0.1-

0.2mm 间隙

Fuarecia - enter & .3 to .5 clearance Fuarecia---留

有0.3-0.5的间隙

Faurecia - Clamp Plate retainer in Back Plate

Faurecia- 底板夹板限位块是否OK

All screws - Threads are OK 所有的螺丝和螺纹ok

Dowels are Threaded for removal 管钉有螺纹便

于取出

Stop or Rest buttons are OK 限位块是否ok

Assembled Ejection moves freely 装的顶针板可以

自由移动

Machine K.O. extensions 加工去除多余的部分

Hyd Ej. Assembly OK 装油缸顶针OK

Guide Pin Air vents & Size of vents 导针排气及大

小

Ejection LS switch top & Bottom ( Fuarecia )

Ej Box Cover Plate 挡尘板

Ejection stroke tested 顶针行程检测

Lifters / Up and Aways / Ejector Bars

All Components identified 确认所有组件

Lifter Head apperance (Weld - etc.) 斜顶头表面

（烧焊等等）

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Lifter to Rod fit - Not Loose 杆配入斜顶，合适（不

会很松）

Bed Out land is sufficient 留给飞模的位置合

适

**

**

Lifter with rod enters core freely 斜顶杆可以灵活地

插入后模

Lifter rod does not "shift" lifter 吊模桥不能移动斜

顶

Back of core Lifter Guides or Lifter Rod Bushings

do not "shift" Lifter

Sharp edges are not Razor edges 尖边不能像剪刀

Travel direction edges are clear (Lower than Core)

or rounded to not scuff plastic 明确移动的边要低

于后模，和来回移动不要磨损塑胶

Lifter Rod to Ej Car alignment OK 吊模桥配入顶针

行位

Lifter Cars - Appearance 行位斜顶表面

Lifter cars - Screws / Threads 斜顶行位---螺丝或

螺纹

Car is 0.1mm clear each side 行位两边有0.1mm的

间隙

No sharp edges ( line of travel ) 没有尖的边

Dirt / grease Grooves in guides 油脂和污垢在导套

上

Screw CB for rod depth OK 螺丝CB配入杆的深

度合适

Screw thread is Dia x 2 length 两倍直径的螺丝纹

Access to Screw through Clamp Plate 用螺丝拴着

夹板

Travel Clearance - Car to Pocket ends 从行位到槽

底留有间隙可以进行移动

CAVITY

Parting Line Appearance 分型面

Bed Out Appearance 插穿位、碰穿位

Part Area Appearance 产品表面

All inserts / components are identified 确认所有的

镶件或组件

No Sharp edges/ Safety issues 没尖的边或安全

因素

Polish per Customer Spec 按客人要求省模

Is any Weld Visible 烧焊痕迹是否可见

Water Lines are identified 确认运水

Water C.B are Ok - fitting Access OK 运水C.B是

否OK, 配入OK

All inserts are Flush - Fit well 清洗和配好所有的镶

件

Screws / Threads OK 螺丝和螺纹是否ok

SLIDES 行位

Angle Pins are not Loose 斜导柱不松

Angle Pins have full ball end 斜导柱的底部是圆的

Head is locked with a flat - not round 锁紧的头部是

平的不是圆的

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Angle Pin assembly is per Specification 斜导柱装

配的规格要求

Hot Runner / Hot Drop & Electric Boxes 热流

道和接线盒

Tip engagement length / Diameter 插入长度和直径

Tip Length does Not hit Core (mold disc) 末端的长

度合适（不会触到后模）

Drop Number stamped into part or runner 热流道

的编码镶在产品或热流道上

Locating at Manifold is OK 装在板上是否ok

Wire slots are large enough接线槽是否够大

Wire Slots have no sharp edges 接线槽没有尖的边

Manifold SVG function is OK 针阀式板的功能是否

OK

Anti Seize used on hot area screws 防粘剂使用在

发热的区域的螺丝上

All Boxes and Plugs are Protected 所有接线盒和插

头都保护起来

All Wires are Protected 所有接线都要保护

Wiring does not rub sharp edges 接线不能和尖边

相摩擦

Ejector safety Limit switch set OK 顶针和限位开关

使用安全和设置OK

Ej safety L. S. Wires protected

El Box mounted and secure -15mm from back 接线

盒装上和安全使用,离底部留有15mm

Solenoid (Open center) with LED for Fuarecia

Manifold Manometer for Fuarecia

Hyd and Electric is oposite operator 油缸和电线处

于操作者的反向

Backplate has min. hollowing ( mag clamp ) 底板留

有间隙

Faurecia - reversible centering Ring ?

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