65W ACF PD3.0 PPS 适配器 EVB1 用户指南说明书

65W ACF PD3.0 PPS Adapter

EVB1 User Guide

Table of Contents

Chapter 1

1.1

1.2

1.2.1

1.2.2

1.2.3

1.2.4

Summary ...................................................................................................................... 3

General Description ......................................................................................................................... 3

Key Features .................................................................................................................................... 3

System Key Features ............................................................................................................................................... 3

AP3306 Key Features .............................................................................................................................................. 3

APR340 Key Features .............................................................................................................................................. 3

AP43771V Key Feature ........................................................................................................................................... 3

1.3

1.4

1.5

2.1

2.2

3.1

3.2

3.3

3.4

3.4.1

3.4.2

3.4.3

3.4.4

Applications .................................................................................................................................... 3

Main Power Specifications ............................................................................................................... 3

Evaluation Board Pictures ................................................................................................................ 4

Chapter 2 Power Supply Specification ........................................................................................... 5

Specification and Test Results .......................................................................................................... 5

Compliance ..................................................................................................................................... 5

Chapter 3 Schematic ..................................................................................................................... 6

Board Schematic .............................................................................................................................. 6

Bill of Material (BOM) ...................................................................................................................... 7

Transformer Design ......................................................................................................................... 9

Schematics Description .................................................................................................................. 10

AC Input Circuit & Differential Filter ..................................................................................................................... 10

AP3306 PWM Controller ...................................................................................................................................... 10

APR340 Synchronous Rectification (SR) MOSFET Driver ...................................................................................... 10

AP43771V PD 3.0 Decoder & Protection on/off N MOSFET and Interface to Power Devices .............................. 10

Chapter 4

4.1

4.2

4.3

5.1

The Evaluation Board (EVB) Connections ..................................................................... 11

EVB PCB Layout ............................................................................................................................. 11

Quick Start Guide before Connection ............................................................................................. 13

Connection with E-Load ................................................................................................................. 14

Chapter 5

5.1.1

5.1.2

5.1.3

5.1.4

5.2.1

5.2.2

5.2.3

5.2.4

Testing the Evaluation Board ...................................................................................... 15

Input Standby Power ............................................................................................................................................ 15

Multiple Output Full Load Efficiency at Different AC Line Input Voltage ............................................................. 15

Multiple Output Average Efficiency at Different Loading .................................................................................... 16

PD3.0 & PPS Compatible Mode Testing ............................................................................................................... 18

65W PD3.0 System Start-up Time ........................................................................................................................ 18

Q1 / Q2 / Q3 MOSFET Voltage Stress at Full Load @264Vac ............................................................................... 19

System Output Ripple & Noise with the Cable ..................................................................................................... 20

Dynamic load ----0% Load~100% Load, T=20mS, Rate=15mA/uS (PCB End) ....................................................... 21

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Input & Output Characteristics ....................................................................................................... 15

5.2

Key Performance Waveforms ......................................................................................................... 18

65W ACF PD3.0 PPS Adapter EVB1

65W ACF PD3.0 PPS Adapter

EVB1 User Guide

5.2.5

5.2.6

5.2.7

Output Voltage Transition Time from Low to High .............................................................................................. 23

Output Voltage Transition Time from High to Low .............................................................................................. 24

Thermal Testing .................................................................................................................................................... 25

5.3

5.3.1

5.3.2

EMI (Conduction) Testing ............................................................................................................... 26

115Vac testing results .......................................................................................................................................... 26

230Vac testing results .......................................................................................................................................... 27

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EVB1 User Guide

Summary

1.2.3







APR340 Key Features

Synchronous Rectification Works with DCM / QR /

ACF operation modes

Eliminate Resonant Ringing Interference

Fewest External Components used

AP43771V Key Feature

Chapter 1

1.1 General Description

The 65W ACF PD3.0 PPS Evaluation Board is composed

of three main controllers, AP3306, APR340 and AP43771V.

AP3306 is a highly integrated Active Clamp Flyback (ACF)

controller that is optimally designed for offline power supply

to meet ultra-low standby power, high power density, and

comprehensive protection requirements.

The APR340 is a

secondary side Synchronous Rectification (SR) Controller.

The AP43771V, a protocol decoder in charge of matching

the associated charger capacity and request by an

attached Type C-equipped device under charged (DUC),

regulates the feedback network of the charger to fulfill

voltage and current requirements from DUC.

1.2.4

























1.2 Key Features

1.2.1















System Key Features

Diodes Patented ACF Topology Implementation for

Critical Efficiency Improvement Approaches

Cost-Effective Implementation for High Efficiency High

Power Density Charger

High-Voltage Startup low standby power (<20mW)

Meets DOE VI and COC Tier 2 Efficiency

Requirements

USB Type-C Port - Support the Maximum Output of

65W PD3 Function and PPS 21V@20mV/step

SSR Topology Implementation with an Opto-coupler

for Accurate Step Voltage Controlling

Low overall system BOM cost

AP3306 Key Features

Support USB PD Rev 3.0 V1.2

USB-IF PD3.0/PPS Certified TID 4312

Qualcomm QC5 Certified: QC2

MTP for System Configuration

OTP for Main Firmware

Operating Voltage Range: 3.3V to 21V

Built-In Regulator for CV and CC Control

Programmable OVP/UVP/OCP/OTP

Support Power Saving Mode

External N -MOSFET Control for VBUS Power Delivery

Support e-Marker Cable Detection

QFN-24Q

1.3 Applications

 Quick Charger with full power range of PD3.0 PPS

1.4 Main Power Specifications

Parameter Value

1.2.2

























Input Voltage 90V

AC

to 264V

AC

Input standby

< 30mW

power

PDO: 5V/3A, 9V/3A, 15V/3A,

Main Output

20V/3.25A,

(Vo / Io)

APDO: 3.3V to 21V/3A

Voltage Step

Efficiency

Total

Power

Protections

Dimensions

Power

Index

Density

Output

PPS 20mV step voltage, 3.3V-21V

Comply with CoC version 5 tier-2

65W (at PDO 20V/3.25A)

OCP, OVP, UVP, OLP, OTP, SCP

PCB: 36 * 48 * 21 mm,

3

1.417” * 1.89” * 0.827” inch

3

Case: 40 * 52 * 25 mm, 52CC, 3.17 CI

1.25 W/CC; 20.48 W/CI

3

Active Clamp Flyback Topology with Recycled

Leakage Energy and Zero Voltage Switching

Functions

High-Voltage Startup

Embedded VCC LDO for VCCL pin to Guarantee Wide

Range Output Voltage

Constant, Low Output Current in Output Short

Situation

Non-Audible-Noise Quasi-Resonant Control

Soft Start During Startup Process

Frequency Fold Back for High Average Efficiency

Secondary Winding Short Protection with FOCP

Frequency Dithering for Reducing EMI

X-CAP Discharge Function

Useful Pin fault protection:

SENSE Pin Floating Protection/

FB/Opto-Coupler Open/Short Protection

Comprehensive System Protection Feature:

VOVP/OLP/BNO/SOVP/SUVP

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EVB1 User Guide

1.5 Evaluation Board Pictures

36mm

The dimension “21mm” includes

the height of components.

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65W ACF PD3.0 PPS Adapter

EVB1 User Guide

Power Supply Specification Chapter 2

2.1 Specification and Test Results

Parameter

Input Voltage / Frequency

Input Current

Standby Power

5V/3A Average Efficiency

5V/0.3A Efficiency (10% Load)

9V/3A Average Efficiency

9V/0.3A Efficiency (10% Load)

15V/3A Average Efficiency

15V/0.3A Efficiency (10% Load)

20V/3.25A Average Efficiency

20V/0.325A Efficiency (10% Load)

Output Voltage Regulation Tolerance

16V PPS

21V PPS

Conducted EMI

<2A

RMS

< 30mW, load disconnected

CoC Version 5, Tier-2 Efficiency >81.84%

CoC Version 5, Tier2 Efficiency >72.48%

CoC Version 5,Tier2 Efficiency >87.30%

CoC Version 5,Tier2 Efficiency >77.30%

CoC Version 5,Tier2 Efficiency >88.85%

CoC Version 5,Tier2 Efficiency >78.85%

CoC Version 5,Tier2 Efficiency >89%

CoC Version 5,Tier2 Efficiency >79%

+/- 5%

3.3V – 16V +/- 5%, 0~2.8A +/-150mA

3.3V – 21V +/- 5%, 0~2.1A +/-150mA

Value

90V

AC

to 264V

AC

/ 50Hz or 60Hz

PASS, 16.85mW@230V

AC

/50Hz

PASS, 91.14%@115VAC/60Hz

89.81%@230VAC/50Hz

PASS, 87.97%@115VAC/60Hz

87.23%@230VAC/50Hz

PASS, 92.74%@115VAC/60Hz

92.19%@230VAC/50Hz

PASS, 89.42%@115VAC/60Hz

88.75%@230VAC/50Hz

PASS, 93.14%@115VAC/60Hz

93.02%@230VAC/50Hz

PASS, 90.71%@115VAC/60Hz

87.59%@230VAC/50Hz

PASS, 93.15%@115VAC/60Hz

93.18%@230VAC/50Hz

PASS, 90.07%@115VAC/60Hz

88.54%@230VAC/50Hz

PASS,

PASS,

PASS,

Test Summary

Test Condition

>6dB Margin; according to EN55032 Class

B

2.2 Compliance

Parameter Test conditions

Low to High to

Standard

High Low

53.88ms 56.44ms

53.11ms 54.00ms

77.29ms 77.36ms

275ms <

78.52ms 77.41ms

62.41ms 62.16ms

63.34ms 61.55ms

Test Summary

Pass

Pass

Pass

Pass

Pass

Pass

Output Voltage

Transition time

Output Connector

Temperature

Dimensions (W /D/ H)

5V/3A to 9V/3A, 90Vac/60Hz

5V/3A to 9V/3A, 264Vac/50Hz

9V/3A to 15V/3A, 90Vac/60Hz

9V/3A to 15V/3A, 2640Vac/50Hz

15V/3A to 20V/3A, 90Vac/60Hz

15V/3A to 20V/3A, 264Vac/50Hz

USB Type-C *1-

90Vac , Full Load

L46mm x46mm x 22mm (with foldable AC pin)

65W ACF PD3.0 PPS Adapter EVB1

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65W ACF PD3.0 PPS Adapter

EVB1 User Guide

Schematic Chapter 3

3.1 Board Schematic

Figure 3: 65W PD3.0 PPS Adapter EVB1 Schematic

65W ACF PD3.0 PPS Adapter EVB1

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65W ACF PD3.0 PPS Adapter

EVB1 User Guide

3.2 Bill of Material (BOM)

Item Quantity

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

31

1

1

1

1

1

3

1

1

1

1

1

3

1

1

1

1

2

4

2

5

1

1

1

1

1

1

1

1

1

1

Referenc

e

U1

U2

U3

Q2

Description

AP3306, Active Clamping Flyback

Controller

APR340, SR Controller

AP43771V, Decoder IC

Manufacturer Part

Number

AP3306S10-13

APR340W6-7

AP43771VFBZ-13

Manufacturer

Diodes Inc.

Diodes Inc.

Diodes Inc.

Diodes Inc.

Diodes Inc.

Diodes Inc.

Diodes Inc.

Infineon

Infineon

LITE ON

Su’scon (冠坤)

TDK

KEMET

High-Side Switch MOSFET, P-CH,

DMP65H9D0HSS-13

650V, SO-8, DMP65H9D0HSS-13

MOSFET, N-CH, 30V, POWERDI3333-8,

Q4 DMN3008SFG-13

DMN3008SFG-13

Fast Rectifier, 1A, 1000V, SOD-123,

D1,D2, D3 RS1MWF-7

RS1MWF

D5

Q1

Q3

BD1

C1

Switching Diode, SWD, 150mA, 75V,

SOD123, 1N4148W

1N4148W-7-F

Low-Side Switch N-MOSFET, N-CH,

IPL60R185C7

600V, THINPAK 8X8, IPL60R185C7

MOSFET, N-CH, 100V, POWERDI5060-

BSC035N10NS5

8, BSC035N10NS5

Bridge 3A 600V MSB30JL MSB30JL

EC 100µF 400V 12.5x42 SD400M101I40TA09S00R

C4532X7T2W474K230KE

C1210C333KDRACTU

C2A, C2B, MLCC 470nF 450V 1812 X7R

C2C C4532X7T2W474K230KE

C5 MLCC 100pF 50V 0603 X7R

C6

C8

C9

MLCC 10µF 35V 1206 X7R

MLCC 1nF 50V 0603 X7R

MLCC 2.2µF 100V 1206 X7R

C10, C11 EC 330µF 25V 6.3x12 polymer

C13, C13A,

C13B, MLCC 10µF 25V 1206 X7R

C13C

C14, C22 MLCC 4.7uF 10V 0805 X7R

C15, C16,

C19, C21, MLCC 100nF 50V 0603 X7R

C24

C17 MLCC 2.2µF 50V 0805 X7R

C18

C20

C23

CSN

CX1

CY1

F1

L1

NTC

MLCC 4.7nF 50V 0603 X7R

MLCC 1nF 250V 0805 X7R

MLCC 22nF 50V 0603 X7R

MLCC 33nF 1KV 1210 X7R

X2 0.33µF AC275V 13mm x 12.5mm x

6mm lead space 10mm

Y1 1000pF AC300V

Fuse T3.15A 250V Time Lag

Inductor 22uH

NTC 100K 0603

TENTA

SMDDK1E3EA102M86RBH01 MuRata

4

7447713220

NTCG103JF103FT1S

Littlefuse

Wurth Elektronik

TDK

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32

33

34

35

36

37

38

39

40

41

42

43

44

45

46

47

1

1

1

3

1

1

1

1

1

1

1

2

1

1

1

---

PC1

R2

R3

R5

R6

R8

R9

R12

R13

R15

R16, R19

R20

RCS

T1

NF1

Optocoupler

RES 1K 0603 5%

RES 3R3 1206 5% 750mW

RES 20R 0805 1%

RES 2R2 0805 1%

RES 300mR 1206 1% 750mW

RES 300mR 1206 1% 750mW

RES 324K 0805 1%

RES 21K 0603 1%

RES 1K 0603 1%

RES 10K 0603 1%

RES 10R 1206 5%

RES 10mR 1206 1% Low CTR type

ATQ23/12.3 260uH

CM Choke 4.52mH (option)

65W ACF PD3.0 PPS Adapter

EVB1 User Guide

TLV-1009

SMD12A1FR300T

SMD12A1FR300T

BCK2301-014(RPF)

TL-20102301T02TB

LITE ON

Sart Tech

Sart Tech

JEPLUS Tech.

杰普斯科技

FUJIMI Technology

Group Inc.

R4, R7, R14 RES 100K 0603 1%

65W ACF PD3.0 PPS Adapter EVB1

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65W ACF PD3.0 PPS Adapter

EVB1 User Guide

Schematic Structure

3.3 Transformer Design

Primary

5

Secondary

Bottom

Primary

Top

NP2: Node

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