Fortimo LEDFlex 持续光源设计引导说明书

LEDFlex

C

ontinuous Light G1

Design-in Guide

Fortimo LEDFlex Continuous Light

July 2021

August, 2021 Design-in guide - Fortimo LEDFlex Continuous Light 1

Contents

Important3

Wrrnty3

Warnings and system restrictions 3

System disposal 3

Products and tools 4

Thermal design 5

Introduction 5

Key Definitions 5

Test Requirements 5

Module Tcase point location 5

Cooling6

Drivers6

Cutting, connecting and tape adhesion 7

Cutting LEDFlex and preparing for wiring 7

Wiring with connector 8

Soldering Process 9

Drivers for LEDFlex 10

Installation LEDFlex System 10

Maximum length of a series connection 12

Driver mapping 13

Chemical compatibility 14

2Design-in guide - Fortimo LEDFlex Continuous Light August 2021

Important

Please take the time to read this installation guide before you install this Philips LED product and driver. The

guide contains important information regarding installation and operation.

Warranty

Warranty only applies when the appropriate Philips

LED driver and Philips cabling (as described in this

guide and leaflets)

are used. Please visit our website

/OEM or contact your local sales

office for more information.

Warnings and system restrictions

In order to provide information in the best possible

way, Philips’ philosophy on product documentation is

the following.

•This product is for built-in use only. (Its required to

cover the LEDFlex)

•More detailed information on design-in can be

found on our website: /oem

•Do not switch on the LEDFlex when on the reel.

•This product may require a heatsink.

•The installation guide does not supersede local or

(inter)national regulations for electrical installations.

•This Philips LED product and LED driver must be

installed by a professional electrician in accordance

with the applicable and appropriate electrical codes

and the instructions provided by Philips.

•Do not connect this LED product directly to mains

voltages.

•This is a 24 V DC product and should always be

connected to a SELV (Safety Extra Low Voltage)

driver. Ensure proper routing of the cable to avoid

cable damage.

•Do not load the power driver beyond 90% of its

rated maximum power.

•Before installation, maintenance or cleaning, always

first switch off or disconnect the power and follow

the appropriate safety procedures.

•Do not apply force on the electrical components

when applying the LEDFlex.

•These modules are designed with ESD protection

but please take into account the max level indicated

in the datasheet.

•Do not make sharp bends with electrical wires.

•Avoid contact between cables and sharp edges.

•Due to the variety of designs and brands in which

the Philips LED products can be installed, you may

need to use customized mounting accessories to fit

the specific design you are using.

•This product is designed for dry locations only.

•The fixing/cooling surface must be cleaned before

installing the LEDFlex modules to remove all dirt,

dust and grease.

Please refer to the instructions of 3M™ for best tape

fixation (tape type: 9495LE)

•Do not mount on Plasticized Vinyl, EVA,

Polyethylene, Polypropylene, PVF, Silicone, and

PTFE. For an indication of materials that are suitable

for mounting refer to the extensive information from

3M™ (tape type: 9495LE)

•None of the components of the LEDFlex (substrate,

LED, electronic components etc.) may be exposed

to tensile or compressive stresses.

1) Strain relief

•Use a strain relief to prevent shear- and peel forces

on the LED module though the connector and/or

wiring.

•Disclaimer: Philips has chosen the the best suitable

tape in the market at the time of product release.

Philips is not liable for loosening of the tape over

time and/or its consequences. The Datasheet of

the 3M™ Double Coated Tape 9495LE can be

found here: /3M/en_US/p/d/

b40060169/

•If you require further support, please contact your

local Philips sales organization.

System disposal

We recommend that the Fortimo LEDFLex C module

and its components are disposed of in an appropriate

way at the end of their (economic) lifetime. The

modules are in effect normal pieces of electronic

equipment containing components that are currently

not considered to be harmful to the environment. We

therefore recommend that these parts are disposed of

as normal electronic waste, in accordance with local

regulations.

August, 2021 Design-in guide - Fortimo LEDFlex Continuous Light 3

Products and tools

Delivered

by Philips

Philips

LED Power Driver or

LED Transformer

LEDFlex C connector

PCB-PCB

LEDFlex

1

LEDFlex C connector

Wire-PCB

LEDFlex Clip

Organized

by you

Cutting pliers

Housing materials

2

Extension cable

Tape measure

4Design-in guide - Fortimo LEDFlex Continuous Light August 2021

Thermal design

Introduction

Attention needs to be paid to thermal design-in for

LED-modules and drivers to ensure optimum

performance and life time of the luminaire. The critical

thermal management items for the LED module are

set out in this chapter in order to facilitate the design-

in. If these thermal items are taken into account, this

will help to ensure optimum performance and lifetime

of the LED system.

Relevant definitions are explained along with guidance

on how and where to measure the temperatures.

Key Definitions:

Module temperature: This is the temperature

measured at the specified Tcase or Tc point of the

module. This temperature is directly related to the LED

junction temperature, which is the critical parameter

for operation.

Ambient temperature: This is the temperature of the

air surrounding the luminaire in the test environment

or application. The module and driver temperature

increases, by approximation, linearly with the ambient

temperature. This relation can be used to predict

module and driver temperatures at a different ambient

temperature.

Tc nominal: This is the module temperature at which

the performance is specified.

Tc life: This is the module or driver temperature (equal

or higher than Tc nominal) at which the lifetime of the

module (e.g. lumen maintenance of LxxByy) is

specified.

Tc max: This is the maximum module or driver

temperaturethe specific design you are using.

(equal or higher than Tc life) to stay within safety limits.

This temperature must not be exceeded, even in case

of fan failure. The specified Tc nominal, Tc life, and Tc

max are listed in the relevant datasheets that can be

found on our website /oem

Test Requirements

Measurements shall not be taken until the luminaire

has stabilized thermally, i.e. temperatures are changing

at a rate less than 1 °C per hour (see also the relevant

clauses in IEC 60598-1). A temperature is considered

constant if:

a)The test has been running for at least 3 hours, and

b)Three successive readings, taken at 15-minute

intervals, are within 1°C of one another and are still

not rising.

Module Tcase point location

The Tcase point of the LEDFlex module is located on

the top side of the module. Please refer to the

datasheet for the exact location Driver Tcase point

location. The Tcase point on the driver is indicated by

a point or an asterisk with the Tc caption. Please refer

to the driver datasheet for the exact location. The

thermocouple can be attached with a high

temperature glue or Kapton tape.

2) Indication of Tc measurement point

August, 2021 Design-in guide - Fortimo LEDFlex Continuous Light 5

Thermal design

Cooling

The LEDFlex modules have a relatively small footprint

in relation to their electrical and thermal power. A good

thermal contact via the 3M™ tape to an adequate heat

sink, is a necessity for a good luminaire. To make good

contact a certain pressure should be applied during

To warrant the lifetime of the driver, two parameters

are key:

t operating temperature. The ambient

operating temperature is given in the product

datasheet.

life: The temperature measured at the Tcase

installation. When applying pressure to the LEDFlex

take care not to damage the electronics by exerting

force on them and avoid ESD of more than 2kV. The

heat sink surface must be smooth and free of burrs to

obtain optimal contact. The heat sink should not be

locked up in a confined space. It should be in contact

with the ambient air for optimal heat transfer to the

ambient.

Drivers

If placed in the luminaire drivers are preferably placed

as far away as possible from the modules to prevent

heating interaction. If placed in a separate driver

compartment they are preferably mounted on the

inner surface of the compartment. Do not place

the driver on a heat sink that is used for cooling the

modules. If so, it will be heated by the thermal losses

of the LED-modules.

6Design-in guide - Fortimo LEDFlex Continuous Light

point of the LEDFlex module is located on the top

side. Please refer to the datasheet for the exact

Driver Tcase point location and Tc life value.

August 2021

Cutting, connecting and tape adhesion

LEDFlex Continuous Light support high design freedom by cut-options every 4.5cm. Below you find how

these products should be cut to size , connected to the connector and mount on the base material with

the adhesive tape.

Cutting LEDFlex and preparing for wiring

the LEDFlex neatly along the scissor mark on the module, keep the whole pad remain

1.

the release paper and tape

2.

August, 2021 Design-in guide - Fortimo LEDFlex Continuous Light 7

Cutting, connecting and tape adhesion

Wiring with connector

Two different kinds of connector are supplied by Philips as accessories. For good connection, please make sure

no tin on the solder pad. Please also notice that there is a soldering point on each 50cm LEDFlex which is not

suitable to install the connectors, please choose the nearest segment to do the connection.

When connect two LEDFlex together(PCB-PCB), Please pay attention to the right connection for positive and

negative anodes on the module.

No tin on solder pad

tor wire-PCB

1.

tor PCB-PCB

2.

8Design-in guide - Fortimo LEDFlex Continuous Light August 2021

Cutting, connecting and tape adhesion

Soldering Process

Besides using connector, wires can be directly soldered onto the LEDFlex emitter. The following supplies are

needed to do so:

•Grounded soldering iron, capable of reaching 350°C

•Stranded or solid copper wire – 24 gauge or larger

•Low-flux Sn96Ag4 solder wire

•Hot-plate, capable of reaching 100°C (optional)

Follow these steps to attach the wires to the LEDFlex emitter:

Please note: The light emitting surface is highly recommended to be covered when wires are soldered to

the LEDFlex Continuous Light emitter. If solder flux or debris lands on the light emitting surface, it will lead

to performance impact and will void the warranty.

the LEDFlex neatly along the scissor mark on

the module, keep the whole pad remain.

soldering pretreatment of bare part of

connecting wire.

1. 2.

ing

3.

August, 2021 Design-in guide - Fortimo LEDFlex Continuous Light 9

Cutting, connecting and tape adhesion

Drivers for LEDFlex

To power the LEDFlex, Philips LED transformers can be used. A list of transformers can be found in driver

mapping table below. For more information about Philips constant voltage drivers can be found in the related

design in guide and commercial leaflet. In case of queries, please contact your Philips sales representative.

Installation LEDFlex System

Before installing the module, please notice that:

•The bending radius should not be less than 30mm.

• Do not bend the LEDFlex at

right angle

•Do not twist the LEDFlex•Do not bend the LEDFlex

horizontally

10Design-in guide - Fortimo LEDFlex Continuous Light August 2021

Cutting, connecting and tape adhesion

Follow these steps to install LEDFlex:

up the mounting release paper

LEDFlex4.A clip is recommended to be installed at each meter

LEDFlex to strengthen the fixation

Do not touch the surface of the LED with fingers

or any other material. Do not apply pressure on

the top or sides of the LED.

If the wires are soldered, it is highly suggested

to add the insulation pad between the back of

LEDFlex module and mounting surface.

August, 2021 Design-in guide - Fortimo LEDFlex Continuous Light 11

Maximum length of a series connection

Considering acceptable lumen decay visually, the maximum length of the LEDFlex Continuous Light

module we recommended is 5 meters per chain. The maximum string length also depends on the

connector type and the extension wire length, please find the reference information in driver mapping

table or contact your local sales representive to get more detail informtion.

12Design-in guide - Fortimo LEDFlex Continuous Light August 2021

Driver mapping

Maximum meters LEDFlex per driver type with 90% driver load. If

this value is bigger than 5 meters, create a parallel connection.

Description

LED Transformer 60W

24VDC 220-240V

9

0

5

(-5%)

10

(-10%)

LED Transformer 120W

24VDC 220-240V

9

0

5

(-5%)

10

(-10%)

LED Transformer 150W

24VDC 220-240V

929002105980

0

5

(-5%)

10

(-10%)

12NC

extension wire

length (m)

12 NC

929003399480

929003399580

929003399680

929003399780

929003399880

929003399980

929003400080

929003400180

929003400280

929003400380

929003400480

Discription

Fortimo LEDFlex C 500lm/m 927

Fortimo LEDFlex C 500lm/m 930

Fortimo LEDFlex C 500lm/m 935

Fortimo LEDFlex C 500lm/m 940

Fortimo LEDFlex C 500lm/m 965

Fortimo LEDFlex C 1000lm/m 927

Fortimo LEDFlex C 1000lm/m 930

Fortimo LEDFlex C 1000lm/m 930 PW

Fortimo LEDFlex C 1000lm/m 935

Fortimo LEDFlex C 1000lm/m 940

Fortimo LEDFlex C 1000lm/m 965

Power (W/m)

6.1

5.8

5.7

5.3

5.2

12.4

12.0

12.0

11.6

10.8

10.6

8.9

9.3

9.5

10.2

10.4

4.4

4.5

4.5

4.7

5.0

5.1

8.4

8.8

9.0

9.7

9.9

4.1

4.3

4.3

4.4

4.8

4.8

8.0

8.4

8.5

9.2

9.3

3.9

4.1

4.1

4.2

4.5

4.6

17.7

18.6

18.9

20.4

20.7

8.7

9.0

9.0

9.3

10.0

10.2

16.8

17.7

18.0

19.3

19.7

8.3

8.6

8.6

8.9

9.5

9.7

15.1

15.9

16.2

17.4

17.7

7.5

7.7

7.7

8.0

8.6

8.7

22.1

23.2

23.6

25.5

25.9

10.9

11.3

11.3

11.6

12.5

12.7

21.0

22.1

22.5

24.2

24.6

10.4

10.7

10.7

11.1

11.9

12.1

19.9

20.9

21.3

22.9

23.3

9.8

10.1

10.1

10.5

11.3

11.5

Maximum meters LEDFlex per driver type with 90% driver load. If

this value is bigger than 5 meters, create a parallel connection.

Description

CertaDrive LED Transformer CertaDrive LED Transformer

30W 24VDC60W 24VDC

929002146280

0

5

(-5%)

10

(-10%)

929002146380

0

5

(-5%)

10

(-10%)

CertaDrive LED Transformer

120W 24VDC

929002146480

0

5

(-5%)

10

(-10%)

12NC

extension wire

length (m)

12 NC

929003399480

929003399580

929003399680

929003399780

929003399880

929003399980

929003400080

929003400180

929003400280

929003400380

929003400480

Discription

Fortimo LEDFlex C 500lm/m 927

Fortimo LEDFlex C 500lm/m 930

Fortimo LEDFlex C 500lm/m 935

Fortimo LEDFlex C 500lm/m 940

Fortimo LEDFlex C 500lm/m 965

Fortimo LEDFlex C 1000lm/m 927

Fortimo LEDFlex C 1000lm/m 930

Fortimo LEDFlex C 1000lm/m 930 PW

Fortimo LEDFlex C 1000lm/m 935

Fortimo LEDFlex C 1000lm/m 940

Fortimo LEDFlex C 1000lm/m 965

Power (W/m)

6.1

5.8

5.7

5.3

5.2

12.4

12.0

12.0

11.6

10.8

10.6

4.4

4.6

4.7

5.1

5.2

2.2

2.3

2.3

2.3

2.5

2.5

4.2

4.4

4.5

4.8

4.9

2.1

2.1

2.1

2.2

2.4

2.4

4.0

4.2

4.3

4.6

4.7

2.0

2.0

2.0

2.1

2.3

2.3

8.9

9.3

9.5

10.2

10.4

4.4

4.5

4.5

4.7

5.0

5.1

8.4

8.8

9.0

9.7

9.9

4.1

4.3

4.3

4.4

4.8

4.8

7.6

7.9

8.1

8.7

8.9

3.7

3.8

3.8

4.0

4.3

4.4

17.7

15.5

15.8

17.0

17.3

7.3

7.5

7.5

7.8

8.3

8.5

16.8

14.7

15.0

16.1

16.4

6.9

7.1

7.1

7.4

7.9

8.1

15.9

13.9

14.2

15.3

15.6

6.5

6.8

6.8

7.0

7.5

7.6

Maximum meters LEDFlex per driver type with 90% driver load. If

this value is bigger than 5 meters, create a parallel connection.

Description

CertaDrive LED Transformer

180W 24VDC

929002146580

0

5

(-5%)

10

(-10%)

CertaDrive LED Transformer

250W 24VDC

929002826380

0

5

(-5%)

10

(-10%)

12NC

extension wire

length (m)

12 NC

929003399480

929003399580

929003399680

929003399780

929003399880

929003399980

929003400080

929003400180

929003400280

929003400380

929003400480

Discription

Fortimo LEDFlex C

500lm/m 927

Fortimo LEDFlex C

500lm/m 930

Fortimo LEDFlex C

500lm/m 935

Fortimo LEDFlex C

500lm/m 940

Fortimo LEDFlex C

500lm/m 965

Fortimo LEDFlex C

1000lm/m 927

Fortimo LEDFlex C

1000lm/m 930

Fortimo LEDFlex C

1000lm/m 930 PW

Fortimo LEDFlex C

1000lm/m 935

Fortimo LEDFlex C

1000lm/m 940

Fortimo LEDFlex C

1000lm/m 965

Power (W/m)

6.1

5.8

5.7

5.3

5.2

12.4

12.0

12.0

11.6

10.8

10.6

40.6

38.7

38.1

35.4

34.7

82.6

80.0

80.0

77.3

72.0

70.7

38.6

36.8

36.2

33.6

33.0

78.4

76.0

76.0

73.4

68.4

67.2

36.6

34.8

34.3

31.8

31.2

74.3

72.0

72.0

69.6

64.8

63.6

29.7

28.3

27.8

25.8

25.4

60.4

58.5

58.5

56.5

52.6

51.7

28.2

26.9

26.4

24.6

24.1

57.3

55.6

55.6

53.7

50.0

49.1

26.7

25.5

25.1

23.3

22.8

54.3

52.6

52.6

50.8

47.4

46.5

If you have a question on a speciÿc combination, please contact your local sales representative.

August, 2021 Design-in guide - Fortimo LEDFlex Continuous Light 13

Chemical compatibility

In the current market medium power LEDs exist,

containing a silver-finished (Ag) Lead frame. The lead

frame finish is sensitive to pollution and or corrosion

when exposed to Oxygen and certain Volatile Organic

Components [VOCs]. Examples of VOCs are

substances containing Sulfur or Chlorine. In that case

parts of the lead frame may blacken, which will impair

the lumen output or the color point of the LED light.

Materials that are known to have a higher risk to be a

source of Sulfur and Chlorine are for example natural

rubbers used for cables, cable entries or sealing, or

corrugated carton. Also be careful using adhesives,

cleaning agents, coatings and applications in

aggressive (corrosive) environments. We recommend

ensuring that the direct environment of these LEDs in

the luminaire does not contain materials that can be

a source of Sulfur or Chlorine, for optimal reliability

of the LED, LED module and/or LED luminaire.

Furthermore, make sure that the products with these

LEDs are not stored or used in vicinity of sources of

Sulfur or Chlorine, and the production environment is

also free of these materials. Also avoid cleaning of the

LED products with these

Chemical name

Acetic

Hydrochloric acid

Nitric acid

Sulfuric acid

Ammonia

Potassium hydroxide

Sodium hydroxide

Acetone

Benzene

Dichloromethane

Gasoline

MEX (Methyl Ethly Ketone)

MKB (Methyl Isobutyl Ketone)

Mineral spirits (turpentine)S

Tetracholorometane

Toluene

Xylene

Castor oil

Lard

Linseed

Petroleum

Silicone oil

Halogenated hydrocarbons

(containing F, CI, BR elements)Misc

types of LEDs with abrasive substances, brushes or

organic solvents like Acetone and TCE. Applications of

the product in industry and heavy traffic environment

should be avoided in case of risk of ingress of Sulfur

and Chlorine from the environment. The Philips

LEDFlex family makes use of LEDs with above

explained type of lead frame. Therefore above

recommendations apply for the Philips LEDFlex.

A list of chemicals, often found in electronics and

construction materials for luminaires that should be

avoided, is provided in the table on the left. Note that

Philips does not warrant that this list is exhaustive

since it is impossible to determine all chemicals that

may affect LED performance. These chemicals may

not be directly used in the final products but some

of them may be used in intermediate manufacturing

steps (e.g. cleaning agents). Consequently, trace

amounts of these chemicals may remain on (sub)

components, such as heat sinks. It is recommended

to take precautions when designing your application.

In case of questions on compatibility of materials or

applications of the product please contact your Philips

representative for application support.

Normally used as

Acid

Acid

Acid

Acid

Alkali

Alkali

Alkali

Solvent

Solvent

Solvent

Solvent

Solvent

Solvent

olvent

Solvent

Solvent

Solvent

Oil

Oil

Oil

Oil

Oil

Acrylic tape

Cyanoacrylate

Adhesive

Adhesive

14Design-in guide - Fortimo LEDFlex Continuous Light August 2021

© 2021 Signify Holding, IBRS 10461, 5600VB, NL. All rights reserved.

The information provided herein is subject to change, without notice. Signify does

not give any representation or warranty as to the accuracy or completeness of the

information included herein and shall not be liable for any action in reliance thereon.

The information presented in this document is not intended as any commercial offer and

does not form part of any quotation or contract, unless otherwise agreed by Signify.

Philips and the Philips Shield Emblem are registered trademarks of Koninklijke Philips N.V.

All other trademarks are owned by Signify Holding or their respective owners.

19 August

Data subject to change

, 2021

2021

Design-in guide - Fortimo LEDFlex

/oem

/ledmodutlesna

AugustContinuous Light15