admin 管理员组文章数量: 1086019
2024年12月29日发(作者：css3transformmatrix)
MPP-PAINTING
文件编号
页 次
1/63
0.目录Content
序号
NO.
0
1
2
3
3.1
3.2
3.3
4
4.1
4.2
4.3
4.4
4.5
4.6
4.7
4.8
4.9
4.10
4.11
4.12
4.13
4.14
4.15
4.16
描述
Descriptions
目录
content
引用
Normative reference
定义
Definitions
流程图
Flow chart
C3级防腐流程图
Corrosion protection system C3
C4级防腐流程图
Corrosion protection system C4
C5级防腐流程图
Corrosion protection system C5
制造工艺MPP
Manufacturing Process Plan
进料检验
Incoming inspection
清洗
Cleaning
非喷砂面保护
Nonsand blasting protection
喷砂
Sandblasting
除尘
Dust control
喷锌
TSM
TSM修补
TSM Repair
拆除工装及螺纹孔保护
Fixture remove and thread holes protect
非喷漆面保护
Non spraying surface protection
喷雾
Spraying Pre-middle coat
喷涂底漆(如果需要)
Sprayingprimer
页码Page
1
3
4
8
8
9
10
11
11
16
19
20
25
27
30
32
33
34
36
38
41
43
46
47
第一层中漆 Spraying1
st
. middle coat
第二层中漆
Spraying 2nd. middle coat
喷涂面漆
Spraying top coat
油漆修补
Paint repair
螺纹孔及光洁面防腐保护
thread hole and smooth surface corrosion
protection
装卸,运输,存储
Handling、transportation and storage
系统应用涂层
coating system layer and color
4.17
附件1
49
50
MPP-PAINTING
文件编号
页 次
2/63
54
60
62
附件2
附件3
附件4
修补系统应用涂层
maintenance coating system layer and colors
油漆固化与复涂间隔时间
interval between primer and mid paint
相关文件和表单
files and records related
MPP-PAINTING
文件编号
页 次
3/63
1：引用NORMATIVEREFERENCES
ZPS1009606-C01000359Coating systems- Specific technical requir ements涂装系统-特殊技术要求
ZPS1008682-126906，Steel and aluminum constructions-General technical delivery conditions钢和铝结构-
技术交货一般条件
PS2362-30456pray metallization to corrosion category C3 for construction parts and surfaces bolted
together腐蚀等级C3的喷锌,针对零件和表面螺栓连接的结构
PS2643-10821
Paint System Corrosion Class C3 according to EN ISO12944-2.
根据ENISO12944-2腐蚀等级C3
的喷漆系统
PS 519219-27858Protection against rust extraction in threaded holes.螺纹孔中的锈的防护
ISO 8501-1Preparation of steel substrates before application ofpaints and related products -- Visual
assessment of surfacecleanliness -- Part 1: Rust grades and preparation grades of uncoatedsteel substrates
and of steel substrates after overall removal ofprevious coatings;钢材在涂油漆以及有关产品前的基底预处
理-表面清洁度的目视测定-第一部分：未涂覆过的钢材基底和全面清除原有涂层后的钢材基底的锈蚀等级和
预处理等级。
ISO 8502-3, Preparation of steel substrates before application ofpaint and related products - Tests for the
assessment of surfacecleanliness - Part 3:Assessment of dust on steel surfacesprepared for painting
(pressure-sensitive tape method);钢材在涂油漆以及有关产品前的基底预处理-表面清洁度的评估测定-第三
部分：喷砂后钢板表面灰尘清洁度标准（压敏胶带方法）
ISO 8503-1, Preparation of steel substrates before application ofpaints and related products - Surface
roughness characteristics ofblast-cleaned steel substrates - Part 1: Specifications and definitionsfor ISO
surface profile comparators for the assessment of abrasiveblast-cleaned surfaces;钢材在涂油漆以及有关产
品前的基底预处理-喷射清理钢材的表面粗糙度特性- 第一部分：磨料喷射清理表面粗糙度的ISO评定比较样
块的技术要求和定义。
ISO 8503-2, Preparation of steel substrates before application ofpaints and related products -- Surface
roughness characteristics ofblast-cleaned steel substrates -- Part 2: Method for the grading ofsurface
profile of abrasive blast-cleaned steel – Comparatorprocedure;钢材在涂油漆以及有关产品前的基底预处理--
喷射清理钢材的表面粗糙度特性-第二部分：磨料喷射清理表面的粗糙度定级方法--比较方法
ISO 12944-1, Paints and varnishes -- Corrosion protection of steelstructures by protective paint systems --
Part 1: General introduction;油漆和清漆 -- 构件防腐之防腐漆-第一部分：基本介绍
ISO 12944-2, Paints and varnishes -- Corrosion protection of steelstructures by protective paint systems --
Part 2: Classification ofenvironments;油漆和清漆 -- 构件防腐之防腐漆 第二部分：环境定义
ISO 12944-5, Paints and varnishes -- Corrosion protection of steelstructures by protective paint systems --
Part 5: Protective paintsystems.油漆和清漆 -- 构件防腐之防腐漆 第五部分：防护漆系统
EN ISO 2808, Paints and varnishes - Determination of film thickness油漆和清漆--漆膜厚度的测定
MPP-PAINTING
文件编号
页 次
4/63
ISO 4624, Paints and varnishes - Pull-off test for adhesion油漆和清漆-粘附力拉脱测试
DIN 51130, – Testing of floor coverings; determination of slipresistance; work rooms and work areas
subject to pronounced risk ofslipping.地板覆盖物的测试；防滑性能测定；有滑跌危险的工作间或工作区
ISO 2063, Thermal spraying – Metallic and other inorganic coatings – Zinc, aluminum and their alloys.
热喷漆-金属涂层和其他无机覆层-锌，铝及其合金。
2：DEFINITIONS 定义
Coat：The term “Coat”meansa continuous layer of metal material or acontinuous film of paint, resulting
from a single application
涂层：涂层定义涂料一次施涂所得到的连续层或连续漆膜。
Curing time：The term “Curing time”meansthe time from application of the paintsystem until the time at
which a paint film has fully cured
固化期： 固化期的意思是油漆系统从应用开始到固化的这段时间。
DFT：The term “DFT” means the dry film thickness.
DFT: DFT的意思是指干漆膜厚度。
Execution：The term “Execution” means all activities performed in order to completethe work procedures
i.e. procurement, fabrication, mechanical fastening,transportation, erection, surface treatment, and the
inspection anddocumentation thereof.
执行： 执行的意思是是为了完成完整工作程序的一切行为譬如：采购，加工，机械紧固，运输，安装，表面
处理和检测归档等。
Free edge：The term “Free edge” means an edge which will not be included in a weld
自由边缘： 自由边缘指的不包括在焊接中的边缘。
Final machinedsurface：The term “Final machined surface” is defined as the surface on theconstruction
which is revealed after the construction has been processedthough a milling-, drilling-, turning-, etc.
Processes.
最终加工表面：最终加工表面定义为经过打磨，钻孔，翻面等过程所呈现出的结构表面。
GU：The term “GU” means gloss units.
MPP-PAINTING
文件编号
页 次
5/63
GU: GU 就是光泽度。
NDFT：The term “NDFT” means the nominal dry film thickness and is defined asthe dry film thickness for
each coat or for the whole paint system.
NDFT: NDFT 意思是名义上的干膜厚度和定义每层涂层或者整个油漆系统的干膜厚度。
NDT：The term “NDT” means non destructive testing.
NDT: NDT 意思是无损坏测试。
SWP：The term “SWP” means Siemens Wind Power.
SWP: SWP意思是西门子风电。
TSM：The term “TSM” means Thermal Spray Metalization.
TSM: TSM意思是热喷锌。
Applicator: The term “Applicator” means the organization which is performing thesurface treatment
process.
喷涂工：喷涂工是指正在进行表面处理过程的组织。
Reference area : The term “Reference areas” is an area with which a specific number ofsingle
measurements have to be made under the condition that it ispractical possible to perform the
measurement in question.
参考区域：是指一个特定数量的单一测量的区域，在这种情况下，它是可行的，可以进行测量。
Substrate: The term ”Substrate” means the surface to be treated.
基板：基板意思为表面处理。
Free edge :the term “Free edge” means an edge which will not be included in a weld
自由边缘： 自由边缘指的不包括在焊接中的边缘。
Final machinedsurface : The term “Final machined surface” is defined as the surface on theconstruction
which is revealed after the construction has been processedthough a milling-, drilling-, turning-, etc.
Processes.
最终加工表面：最终加工表面定义为在施工过程中所显示的表面，虽然经过铣削，钻削，车削等工序，但在
施工过程中已被处理。
小的不良嫌疑单点:指不良圆圈外面增加半径5mm的圆形区域，如图A1.1-1且面积小于“XX”平方厘米.
Minor isolated spot like defect：The term “Minor isolated spot-like defect” means the circular
area with a radius 5 mm bigger than the circum circle of the defect, as shown by Figure A1.1-1 and with
an area below “XX” cm2
MPP-PAINTING
文件编号
页 次
6/63
如此不良距离构件边缘小于5mm,受影响区域为圆圈区域的实际区域。
If such defects are closer than 5 mm to an edge of the construction, then the affected area is the actual
area of the circular area.
"XX"定义为100平方厘米，除非系统有问题而做出特殊要求。
Unless otherwise specified for the system in question, then “XX” is defined as 100 cm2
较大的不良嫌疑单点: 指不良圆圈外面增加半径5mm的圆形区域，如图A1.1-1所示且面积比“小的不良嫌
疑单点”要求的大.
Larger isolated spot like defect：The term “Larger isolated spot-like defect” means the circular area
with a radius 5 mm bigger than the circum circle of the defect, as shown by Figure A1.1-1 and
with an area bigger than the requirements given for the “Minor isolated spot like defect”
如此不良距离构件边缘小于5mm,受影响区域为圆圈区域的实际区域。
If such defects are closer than 5 mm to an edge of the construction, then the affected area is the actual
area of the circular area.
小的成组间断点: 指成簇或成线出现的间断点，影响区域为间断点边缘开始外围增加5mm宽的矩形或正方形
区域，如图A1.1-2和图A1.1-3且面积小于“XX”平方厘米。
Minor Group discontinuities：The term “Minor group discontinuities” means discontinuities appearing in
clusters or in a line, where the affected area is defined by an outside rectangle or square with
sides that are located 5 mm from the edges of the discontinuity, as shown in Figure A1.1-2 and Figure
A1.1-3, and with an area below “XX” cm2
如此不良距离构件边缘小于5mm,受影响区域为圆圈区域的实际区域。"XX"定义为100平方厘米，除非系统
有问题而做出特殊要求。
In case such defects are closer than 5 mm to the edge of the construction, then the affected area is the
actual area of the rectangle or square. Unless otherwise specified for the system in question, then “XX” is
defined as 100 cm2
MPP-PAINTING
文件编号
页 次
7/63
大的成组间断点: 指成簇或成线出现的间断点，影响区域为间断点边缘开始外围增加5mm宽的矩形或正方形
区域，如图A1.1-2和图A1.1-3且面积比“小的成组间断点”要求的大. 如此不良距离构件边缘小于5mm,受
影响区域为圆圈区域的实际区域。
Larger Group discontinuities：
The term “Larger group discontinuities” means discontinuities appearing in clusters or in a line, where
the affected area is defined by an outside rectangle or square with sides that are located 5 mm from
the edges of the discontinuity, as shown in Figure A1.1-2 and Figure A1.1-3, and with an area
bigger than the requirements given for the “Larger group discontinuities”. In case such defects are
closer than 5 mm to the edge of the construction, then the affected area is the actual area of the rectangle
or square.
MPP-PAINTING
文件编号
页 次
8/63
3：流程图Flow chart
3.1 C3级防腐系统
Corrosion protection system C3
MPP-PAINTING
文件编号
页 次
9/63
3.2 C4级防腐系统
Corrosion protection system C4
MPP-PAINTING
文件编号
页 次
10/63
3.3 C5级防腐系统
Corrosion protection system C5
MPP-PAINTING
文件编号
页 次
11/63
4：制造工艺：MPP
4.1:
进料检验
Incoming inspection
设备型号：Type
生产设备
Equipment
气动/电动打磨机GT4，强光手电筒Pneumatic / electric grinding machineGT4,High-ligh
flashlight
使用：Using
《打磨作业指导》grinding working instruction
检验QC：汪连涛/周斌
责任人
Responsible
施工Operator：车文瑞、杨战武、陈茂军
生产材料
Materials
生产环境
Environmental
记录
Record
操作详细
Operation details
检查所有螺纹孔 check all thread holes
1
无铁屑，螺纹完好无损坏no iron dust, thread is complete and no damages.
所有自由边全部打磨或加工到最小R2或C1,
详见本规范
4.4
节
All free edges must be dressed to minimum r = 2 mm or C1 SEE 4.4
目视检查必须避免以下方面 ：
Visual control shall be made to avoid the following
缺陷
Feature
接受标准及附加要求
Acceptablelevel, preparative
additional requirement
level and
图示
Illustration / remark
检测工作应该在充足的光线条件下（最低为 200 Lux 光照度）进行
Inspection work should be processed in sufficient light (at least 200 Lux )
《清洗前检验记录表》pre-cleaning inspection record
技术TD：杨启岗
砂轮片Grinding wheel
2
3
MPP-PAINTING
唯一能接受的焊接飞溅是 C 型，宽/高≥2，高
焊接飞溅
Weldingspatter
≤2mm
C-type is acceptable , width/high ≥2，height
≤2mm
边缘必须符合自由边的要求，过度区域（V）
波纹状焊接
焊接必须平顺
Edge must be in conformity with
therequirements of the free edge, excessive
area (V) welding must be smooth
表面不能有焊渣
The surface must be free fromwelding slag
咬边（V）必须满足自由边的要求 Undercut
must be in conformity with the requirements
of the free edge
板厚≤3 mm，单独焊接区域>500mm
每 5000mm 最多只能有 3 个气孔
深度：最大为焊接厚度的 30%，宽/深＞2。
单独焊接区域＜500mm，
每个焊接最多1个气孔
深度：宽/深＞2
焊缝气
welding
porosity
Plate thickness≤3 mm For individual
孔
welds > 500 mm:
Maximum 3 pores per any 5000mm of weld.
文件编号
页 次
12/63
a)
b)
Corrugated
welding
c)
焊渣
welding slag
d)
咬边
undercut
气孔必须用刷子刷油漆填充
e)
Depth: maximum 30% of thethickness of the
Pores must be filled by paintbrush.
/depth > 2
For individual welds < 500 mm:
Maximum 1 pore per weld.
Depth: maximum 30% of thethickness of the
/depth > 2
板厚>3 mm，单独焊接区域>500mm
每 5000mm 最多只能有 3 个气孔
深度：最大为焊接厚度的 30%，且最大3mm.
Unacceptable pores may beopened up if
requirementswith regard to depth, including
ratio between width anddepth, and the
requirementsgiven for position 3.1 can be
MPP-PAINTING
宽/深＞2。
单独焊接区域＜500mm，
每个焊接最多1个气孔
且最大3mm.
深度：宽/深＞2
Plate thickness > 3mmFor individual
welds > 500 mm:
Maximum 3 pores per any 5000mm of weld
Depth: maximum 30% of thethickness of the
weld howevermaximum 3 mm
Width/depth > 2
For individual welds < 500 mm:
Maximum 1 pore per weld .
Depth: maximum 3 mm
Width/depth > 2
板厚≤3 mm，单独焊接区域>500mm
每 5000mm 最多只能有 3 个焊疤
深度：最大为焊接厚度的 30%.
单独焊接区域＜500mm，
每个焊接最多1个焊疤
深度：最大为焊接厚度的 30%.
Plate thickness≤3 mm For individual
welds > 500 mm:
Maximum 3 craters per any 5000mm of weld.
文件编号
页 次
met.
Otherwise, additional repair
work must be completed.
13/63
h≤ 3 mm小的焊疤必须用刷子刷油漆填充
f)
焊疤End craters
Small size craters h≤ 3 mm must be filled by
Depth: maximum 30% of thethickness of the
paint brush,applied or dressed out
weld.
For individual welds < 500 mm:
Maximum 1 crater per weld.
Depth: maximum 30% of thethickness of the
weld.
板厚>3 mm，单独焊接区域>500mm
每 5000mm 最多只能有 3 个焊疤
MPP-PAINTING
深度：最大为3mm.
单独焊接区域＜500mm，
每个焊接最多1个焊疤
深度：最大为3mm.
Plate thickness > 3mmFor individual
welds > 500 mm:
Maximum 3 craters per any 5000mm of weld.
Depth: maximum 3 mm.
For individual welds < 500 mm:
Maximum 1 crater per weld.
Depth: maximum 3 mm.
不规则的轮廓表面必须打磨到平滑的过度，切
割过的材料的截面必须打磨掉切割的硬化层，
热切割表面
使喷砂后的表面能够得到致密且均匀的粗糙度
文件编号
页 次
14/63
g)
Irregular profiles must be grindedto secure a
Thermal cut
smooth transition andthe cross section of the
edge surface
materialwhich has been hardened duringthe
thermal cutting process mustbe removed so
the surface canobtain the dense
anduniformprofile
凹点与 环形坑必须充分打开
确保获得指定的清洁水平,并油漆可以渗透。
钢材的表面质量必须满足ISO 8501 - 1 腐蚀等
级B
Pits and craters must besufficiently opened
by dressing toensure the specified
cleanlinesslevel is obtained and to
allowpenetration of paint.
The surface quality of steelproducts must
meet therequirements given for rust gradeB
in ISO 8501-1.
点蚀宽度≤ 2 mm 必须用油漆填充或者修复
Craters with a width≤ 2 mm must be filled by
paint (brush)or dressed out
麻坑／点蚀
Pit andcraters
h)
宽/深比>2，且深度最大2mm
i)
材料气孔
Porosity
Width/depth of the porosity must
be > 2
Depth: Maximum 2 mm.
Pores must be filled by paint
ptable pores may be opened
up if requirements with regard to depth,
including ratio between width and depth,
and the requirements
Otherwise, additional repair work must be
MPP-PAINTING
文件编号
页 次
completed.
15/63
脱落/氧化皮
j)
可见的脱落/氧化皮不接受
Shelling / mill Visible shelling and mill scales arenot
scale acceptable
卷边/层叠 目测能看见的卷边/层叠是不能接受的
Visible roll-over and laminationsare not
acceptable
夹杂或辊渣是不接受的
Rolled-in extraneous matter is not
acceptable
如果下列要求不能满足，那么沟槽和圆凿要修
正：宽/深＞1.5深：最大2 mm
沟槽与磕伤
Grooves and gouges must be
and
dressed if the requirements listed
below are not met:
Width/depth > 1.5
Depth: maximum 2 mm
压痕和辊印
压痕和辊印必须有满足自由边要求的光滑边缘
k)
Rollovers/
laminations
夹杂或辊渣
l)
Rolled-in
extraneous
matter
m)
Grooves
gouges
n)
Indentations and roll marks musthave
Indentations and
smooth edges that fulfill therequirements for
rollmarks
free edges.
深而不均匀的打
o)
磨痕迹
Grindingmark
不接受 Not acceptable
p)
具有尖锐边划伤
scratch
不接受 Not acceptable
q)
油、油渍、盐分
不接受 Not acceptable
oil , salt
NDT 残留物标记
r)
NDT residueand
mark
其他类型的缺陷
不接受 Not acceptable
s)
Other type of
defects
不接受 Not acceptable
MPP-PAINTING
文件编号
页 次
16/63
4.2:
清洗
cleaning
设备型号：Type
高压清洗机Pressure Washer
生产设备
Equipment
《高压清洗机使用指导书》
《清洗机安全指导书》《清洗机维护指导书》
High-pressure
cleaning machine instructions; cleaning machine safetyinstructions; cleaning machine
maintenance instructions.
检验QC：汪连涛/周斌
责任人
Responsible
施工Operator：毛凤成 郭德峰
生产材料
Materials
HEMPEL 99350清洗剂，清水，毛刷(不可以掉毛)
HEMPEL 99350 Cleaner，Water，Brush
1：常温
生产环境
Environmental
Room temperature
2：工作应该在充足的光线条件下
Work should be processed in sufficient light
记录
Record
操作详细
Operation details
技术TD：杨启岗
使用：Using
《清洗后检验记录表》
after-cleaning inspection record
人员的防护用品穿戴齐全,雨衣，雨裤，雨鞋，防水手套，安全帽
a)人员安全
Staff safety
行车操作要具备《中华人民共和国特种作业操作证》
Staff protective utilities wear completely, rain coat,rain pants, rain shoes, water-proof gloves,
safety hamlet
Vehicle operation need to be qualified to have Special Working Operating Certification of PRC.
b)产品放置
将检验好的产品吊/运到清洗区，并排放好
put the part to washing area and arrange them well
c)洗液配置 按照作业需要，使用99350清洗剂和水按1：20进行配比（重量比）
MPP-PAINTING
文件编号
页 次
17/63
Washing solution According part quantity, mix suitable quantity of 99350 and water together with rate of 1:20
具体步
读出当前水位，按需要向洗液桶补水，到达预定水位后关闭水阀（水温在10°以上）
Check current high of solution, according need to put suitable quantity in solution
tank, closed the tap(water temperature ＞10° )
计算出补水体积，按比例计算出清洗剂体积
骤：
Step：
Calculate the detail quantity of water which is put inside solution tank
According solution rate to calculate the quantity of 99350
慢慢将清洗液倒入称量杯，直到计算数值
Put 99350 in box and supervise the weight value
将称量杯内的清洗液倒入洗液桶，并浸洗称量杯
As 99350 quantity is ok, put them in solution tank
开启清洗泵，自循环搅拌混合10秒钟关闭清洗泵
Power on washing machine and put gun inside tank for mixing 99350 and water
清洗间温度保持常温。
d)清洗
Washing:
清洗需要按步骤清洗零件的全部，包括正面，通孔，螺纹孔。反面，通孔，螺纹孔。
washing room no need to control temperature and humidity
Washing sequence must follow front side, hole, thread. Back side, hole, thread
1)局部擦洗
Local area
washing
先通过检查，确定黑色阴影的油斑污染区，取溶液浸润该区域，用毛刷擦洗
该区域直到清洗干净
Find the black area with oil，Wet this area with mixture solution，Wash
this area by brush till it’s cleaned
开启清洗机，将吸水管放入清洗液桶用清洗液整体清洗产品包括通孔和螺纹
孔，压力＞340bar(34MPa)以上，枪头和产品表面距离500mm-800mm，水
柱夹角＞60°等全部被冲到后，关闭清洗泵
等待10分钟用毛刷整体刷洗产品一遍
Washing whole area
Power on washing machine
Washing whole area with mixture solution
Washing machine pressure ＞340bar(34MPa)
Distance between washing gun and part 500mm-800mm
2)整体清洗
Washing whole
area
MPP-PAINTING
Spray water angle ＞60°
文件编号
页 次
18/63
As all areas are washed, close washing pump and wait 10 minutes
Washing again with brush for whole area
整体清洗后，用清洗泵将产品用干净清水冲洗直到看不出清洗液泡沫
压力＞340bar(34MPa)以上，枪头和产品表面距离500mm-800mm，水柱夹角＞60°
冲洗完毕关闭清洗泵
e)清水冲洗Washing
by clean water
Washing by clean water
Washing part by clean water till we can’t see solution bubble
Washing machine pressure ＞340bar(34MPa)
Distance between washing gun and part 500mm-800mm
Spray water angle ＞60°
Close the washing pump
将产品吊/运到等干区进行自然风干 ，螺纹孔需用压缩空气吹干
f)洗后等干
Waiting for dry
put part in area for dry and wait till it’s dry
Screw holes has to dry with compressed air.
目视检测来避免上述提到的缺陷和杂质存在。如存在，需进行处理。如对某
区域是否存在油污等有怀疑，可用2）3）方法进行检查。
1）目视
VT
detection to avoid the above mentioned defects and
impurity exists. If there are, need to undertake processing. As to one
region whether there is
oil pollution, etc have doubt, can use the following methods for inspection
2）浇水法
g)检验 test
通过向此区域淋水来鉴别。如淋的水形成水滴，则可判定此区域遭到污染
Water on goose Identify suspected areas are tested by spraying water on the surface. If the
method water forms droplets, thesuspected areais contaminated.
粉笔检查方法是通过用粉笔画一条从清洁区起经过怀疑区域到另一清洁区域
3）粉笔法
Chalk test
的线，如线的宽度区域产生衰减，且在清洁区域重新恢复，则可判定被怀疑
区域受到污染。
Chalk test is carried out by drawing a line at medium pressure with a piece
of chalk from a clean area through the suspected area on to another clean
area – if the line throught he suspected areadecreasesin intensity and
regained again in the second clean area, then the suspected area is
MPP-PAINTING
contaminated.
4）
盐分测试
文件编号
页 次
19/63
按照ISO8502-6与ISO8502-9可溶性盐应该≤50 mg/m²
Surface
contaminations
4.3:
非砂喷面保护
nonsand blasting protection
设备型号：Type
根据产品制作护具
生产设备
Equipment
According to the fact, make protection tools
使用：Using
《工装夹具管理规范》
《工装夹具维护指导》
t
ools management specifications ; tools
maintenance instructions.
检验QC：汪连涛/周斌
责任人
Responsible
施工Operator：张维杰 陈德亮 冯林森 崔善明
生产材料
Materials
生产环境
Environmental
记录
Record
操作详细
Operation details
橡胶塞，特制护具等。
rubber plug .
1：常温
Room temperature
技术TD：杨启岗
《喷砂检验记录表》
sandblasting inspection record
所有小于M24螺纹孔在喷砂和喷漆前必须保护锥
1：螺纹孔防护
Protection
螺纹小于或等于M24
（见图)。
形塞。安装必须在喷砂和油漆开始之前举行。
Method forthreaded
holessmaller than
threaded holes
orequal to M24 :
All threaded holes M24 are protected from sand
blasting particles and paint by fitting conical
plugs in the threaded holes.
The fitting of plugs must take place before
sandblasting and painting begin . (see fig. ).
MPP-PAINTING
螺纹大于M24
护塞保护
文件编号
页 次
20/63
所有大于M24螺纹孔在喷砂喷锌前必须用图示保
Method forthreaded
holeslargerthan M 24
Plug all threaded holes > M24 with plugs shown
in fig.
对规范要求的保护区域进行保护
2：非喷面的保
护
Non-sprayed
surface
protection
Protect the areas which need to be protected according to the specification
喷砂前与喷锌前，非喷锌表面等进行保护。
Protect surface with finish requirement before sandblasting and
metallization
4.4:
喷砂
Blasting
设备型号：Type
螺杆式空压机
Screw Aircompressor
生产设备
Equipment
加压式喷砂机
Pressurized sandblasting machine
使用：Using
《喷砂安全指导书》《喷砂操作指导书》《喷砂机维护指导书》
sandblasting safety
instructions; sandblasting operation instructions; sandblasting machine maintenance
instructions.
检验QC：汪连涛/周斌
责任人
Responsible
施工Operator：张维杰 陈德亮 冯林森 崔善明
技术TD：杨启岗
摩根砂 型号：G18 & G16
Murga sand type：G18 & G16
生产材料
Materials
钢砂管理方案：Sand management:
纯度控制 Sand size control
检测频次：1天一次
Check frequency: interval 1 days
检测方法Check method：
抽取200g-500g正在使用的钢砂，用20号平底筛网，筛网孔径是0.85mm，晃动筛选
1分钟，残余称重，当残余重量低于85%时必须停产，把所有钢砂进行全部筛选，筛除
MPP-PAINTING
文件编号
页 次
21/63
不合格钢砂后要添加新砂，添加砂量必须大于或等于筛除砂量，添砂完毕必须让新旧砂
充分混合后再进行作业，并确认喷砂表面质量，以上参数可根据喷砂表面质量进行调
整，任何时候都必须保证喷砂表面质量合格（第一次加入钢砂型号比例G16：
G18=2：8）。
Extraction 200g-500g are using steel grit, 20, flat screen, screen aperture is 0.8mm,
shaking screen 1 minutes, weighing residual, when the residual weight below 85%
must be discontinued, the all steel grit all screening, screening in addition to non-
conforming grit to add new sand, add the amount of sand must is greater than or
equal to the screen, in addition to the amount of sand, add sand after must let the old
sand mix, then carries on the work, and confirm the sandblasting the surface quality,
the above parameters can be adjusted according to the blasting surface quality, any
time we must ensure that the blasted surface quality (The proportion of the first type
of adding grit G16:G18=2:8).
基材温度≥2℃, 基材表面温度高于露点温度最小3 ℃，RH≤85%
The substrate temperature must beminimum 2° Celsius. Furthermore substrate
temperature shall be minimum3° Celsius above the dew point on the entire surface
that is to be surfacetreated, and the relative humidity must be lower than 85% ReH
生产环境
Environmental
The steel temperature must be minimum 3°Celsius (6° F) above the dewpoint over the entire
relative humidity must be lower than 75% ReH, and the ambienttemperature must as a
minimum be 15° C.
PS2362 基材表面温度高于露点温度最小3 ℃，相对湿度必须低于75% ReH，大气温度必须
高于15°C。
应该在充足的光线条件下（最低为 500 Lux 光照度）进行
work should be processed in sufficient light (at least 500 Lux )
记录
Record
操作详细
Operation details
《喷砂检验记录表》
sandblasting inspection record
1：气源确认
Source
confirmation
压缩空气压力应不小于0.6MPa，且清洁，距离60cm，吹60秒无水，无油，排风系统运行
良好
Compressed air pressure should not be less than 0.6MPa, and clean. The distance 60cm,
blow 60 seconds without water, no oil, the exhaust system is running well
喷砂工使用手动式喷枪，喷枪与构件之间的距离控制在200mm~400mm,枪嘴与构件表面成
60-90°，在构件表面来回平行匀速移动。
2:喷砂
Sandblasting
Sandblasting workers use manual spray gun. And the distance between spay gun and
structures should be controlled 200mm~400mm, the angle of gun mouth and structures
should between 60-90° ,and the gun moves back and forth on the structure surface with
same speed
在搬运过程中必须戴手套作业，手套必须是橡胶或其他不会掉毛絮的手套，吊装时与产品
3：搬运注意
MPP-PAINTING
接触的面必须垫隔板。
文件编号
页 次
22/63
Movement
notice
In the process of handling must wear gloves, gloves must be rubber or other gloves will
not fall，The surface of the contact surface of the product must be padded with the spacer
plate.
喷砂时特别注意焊缝、难以到达区域和自由边的喷砂效果，这些区域应先喷砂一次。
4
Special attention must be paid to achieve the blast and profile on weld seams, hard to
reach areas and free edges. These areas must be blasted first.
喷砂后的底漆和喷锌必须在喷砂完成后 4 小时内完成。并取决于现场环境条件，若发现构
件表面发生返锈，必须进行重新喷砂以获得合格的表面清洁度。
5
The metalizing and primer shall be applied within 4 hours after re-sandblasting. If rust is
found on the surface, the sandblast should be applied again in order to achieve the
surface clearness.
根据 ISO8503-1 定义表面粗糙度 Medium（G）为中，清洁度 Sa 2½级与粗糙度 50-85μm 之间
一致，所有自由边打磨至最小 1×45°，所有厚度低于 3mm 的钢板都要倒角去锐边。
6
According to the defined surface roughness Medium ISO8503-1 (G), cleanliness Sa level 2
1/2 level consistent with the roughness of 50-85 microns, all free edge grinding to
minimum 1 x 45°, all thickness under 3 mm should be chamfered.
根据 ISO8503-1 定义表面粗糙度 Coarse (G)为粗，清洁度 Sa3 级与粗糙度 85-130μm(PS2362-
-
Min.
100 µm
) 之间一致，所有自由边打磨至最小 r=2mm,三道处理等同于最小 r=2mm，所有厚
度低于 4mm 的钢板都要倒角或倒成圆滑边角去除锐边
7
If coat the surface roughness (profile) shall correspond to “Coarse (G)” as defined in ISO
8503-1) or it must have a roughness of Rz between 85 and 130 μm(PS2362--
Min.
100 µm
) . All
free edges must be dressed to minimum r = 2 mm. Or Subjected to 3 pass treatment, as
illustrated by the sketch. Equal to the minimum r= steel thickness below 4mm shall
be chamfered or rounded to a shape without sharp edge.
8.表面粗糙度和清洁度等要求如下,具体区域代码对应的防腐涂层配套 ：
Requirement of roughness，cleanness and so on of the surface can be seen in table below.
The specific area code and corresponding anticorrosion painting
腐蚀防护系统
Coating Sys
涂层系统
应用选择
清洁度
最小自由
边
等级
Cleanlin
ess
level
ISO
8501-1
粗糙度Rz
Blasting
profile
盐分测试
Surface
contamina
tions –
Soluble
contamina
nts and
water-
soluble
黑
点
灰尘测试
Dust level
Bl
ac
k
sp
ots
Corrosion
protection
Min. Free
system to be
edges
applied
Option
MPP-PAINTING
文件编号
页 次
salt
23/63
System 1
System 1-1
System 1-1-Ver. 1-1
System1–Ver. 1-2
C3-High
Standard
Ver. 1-1
1 mm x
45°
Sa 2½
Medium
（G）为中
测量平均值
50-85 µm
Coarse (G)
为粗
C3-High
Standard
Ver. 1-2
按照
ISO8502-6
与
ISO8502-9
可溶性盐
应该≤50
mg/m²
按照
ISO8502-3
与，灰尘颗粒
数量等级≤2
灰尘颗粒大小
等级≤2
R≥ 2 mm
Sa 3
System 1-1-Ver. 1-2
测量平均值
85-130 µm
Medium
（G）为中
System 2
System 2 - Ver. 2-1
System 2-1 - Ver. 2-1
System 1-2
System 1-2 - Ver. 2-1
System 2 - Ver. 2-2
System 2-1 - Ver. 2-2
System 1-2 - Ver. 2-2
System 3
System 3-1
System 3-1-Ver. 1-1
System 3–Ver. 1-2
C3-High
Standard
Ver. 2-1
1 mm x
45°
Sa 2½
测量平均值
50-85 µm
C3-High
Standard
Ver. 2-2
C4-High
Standard
Ver. 1-1
R≥ 2 mm
Sa 3 85-130 µm
1 mm x
45°
Sa 2½
Medium
（G）为中
测量平均值
50-85 µm
Coarse (G)
为粗，
In
In
accordance
accordanc
with ISO
e with ISO
8502-3
8502-6
the
and ISO
acceptance
8502-9
criteria for
the
dust
acceptanc
quality rating
e
is: ≤2, when
criteria for
dust
surface
concentrat
ion
of soluble
contamina
nts and
water-
soluble
salt is: ≤
50 mg/m²
having a
particle dust
size: 2 has
been
assessed.
Particles
having the
dust size 3, 4
and 5 will not
be
acceptable.
不
接
受
No
t
ac
ce
pt
abl
e.
C4-High
Standard
Ver. 1-2
R≥ 2 mm
Sa 3
测量平均值
85-130 µm
Coarse (G)
为粗，
System 3-1-Ver. 1-2
System 3–Ver. 1-3
C4-High
Standard
Ver. 1-3
R≥ 2 mm
Sa 3
测量平均值
85-130 µm
Medium
（G）为中
System 3-1-Ver. 1-3
System 4
System 4 - Ver. 2-1
System 4-1 - Ver. 2-1
System 3-2
System 3-2 - Ver. 2-1
C4-High
Standard
Ver. 2-1
1 mm x
45°
Sa 2½
测量平均值
50-85 µm
MPP-PAINTING
C4-High
Standard
Ver. 2-2
文件编号
页 次
Coarse (G)
为粗
24/63
System 4-Ver. 2-2
System 4-1 - Ver. 2-2
System 3-2 - Ver. 2-2
System 4 - Ver. 2-3
System 4-1 - Ver. 2-3
System 3-2 - Ver. 2-3
R≥ 2 mm
Sa 3
测量平均值
85-130 µm
Coarse (G)
为粗
C4-High
Standard
Ver. 2-3
R≥ 2 mm Sa 3
测量平均值
85-130µm
Medium
（G）为中
System 4-1 - Ver. 2-7
C4-High
Standard
Ver. 2-7
1 mm x
45°
Sa 2½
测量平均值
50-85 µm
System 4 +
option ”ANTI”
System 4 - Ver. 2-1 +
option ”ANTI”
System 4-1 - Ver. 2-1
+ option ”ANTI”
System 3-2 +
option ”ANTI”
System 3-2 - Ver. 2-1
+ option ”ANTI”
System 4-Ver. 2-2 +
option ”ANTI”
System 4-1 - Ver. 2-2
+ option ”ANTI”
System 3-2 - Ver. 2-2
+ option ”ANTI”
System 4 - Ver. 2-3 +
option ”ANTI”
System 4-1 - Ver. 2-3
+ option ”ANTI”
System 3-2 - Ver. 2-3
+ option ”ANTI”
System 5
System 5-1
System 5-1-Ver. 1-1
System 6
System 6-1
C4-High
Standard
Ver. 2-4
1 mm x
45°
Sa 2½
Medium
（G）为中
测量平均值
50-85 µm
C4-High
Standard
Ver. 2-5
Coarse (G)
为粗
R≥ 2 mm
Sa 3
测量平均值
85-130µm
C4-High
Standard
Ver. 2-6
Coarse (G)
为粗
R≥ 2 mm
Sa 3
测量平均值
85-130µm
C5-M High
Standard
Ver. 1-1
Coarse (G)
为粗
R≥ 2 mm Sa 3
测量平均值
85-130 µm
MPP-PAINTING
文件编号
页 次
25/63
System 6-1-Ver. 1-1
System 5-Ver. 1-2
System 5-1-Ver. 1-2
System 6-Ver. 1-2
System 6-1-Ver. 1-2
System 5 +
option ”ANTI”
System 5-1 +
option ”ANTI”
System 5-1-Ver. 1-1 +
option ”ANTI”
System 6 +
option ”ANTI”
System 6-1 +
option ”ANTI”
System 6-1-Ver. 1-1 +
option ”ANTI”
System 5-Ver. 1-2 +
option ”ANTI”
System 5-1-Ver. 1-2 +
option ”ANTI”
System 6-Ver. 1-2 +
option ”ANTI”
System 6-1-Ver. 1-2 +
option ”ANTI”
C5-M High
Standard
Ver. 1-2
Coarse (G)
为粗
R≥ 2 mm Sa 3
测量平均值
85-130 µm
C5-M High
Standard
Ver. 1-3
Coarse (G)
为粗
R≥ 2 mm Sa 3
测量平均值
85-130 µm
C5-M High
Standard
Ver. 1-4
Coarse (G)
为粗
R≥ 2 mm
Sa 3
测量平均值
85-130 µm
PS2632
C3
R≥ 2 mm
Sa 3
Coarse (G)
为粗
Minimum
100
µm
备注：盐份测试后，需对测试区域从新冲砂处理； remaks: after
Surface contamination,need to deal with the
test area with new sanding treatment
4.5:
除尘
Dust control
设备型号：Type
生产设备
Equipment
Ls20-150r ac 螺杆式空压机
Screw Aircompressor
使用：Using
MPP-PAINTING
《空压机维护作业规范》
《
空压机操作规范
》
文件编号
页 次
26/63
compressor maintenance
specifications
检验QC：汪连涛/周斌
责任人
Responsible
技术TD：杨启岗
working specifications; air-compressor working
施工Operator：张维杰 陈德亮 冯林森 崔善明
生产材料
Materials
0.6MPa洁净压缩空气 0.6Mpa cleaning air compress
基材温度≥2℃, 基材表面温度高于露点温度最小3 ℃，RH≤85%
The substrate temperature must beminimum 2° Celsius. Furthermore substrate
temperature shall be minimum3° Celsius above the dew point on the entire surface
that is to be surfacetreated, and the relative humidity must be lower than 85% ReH
生产环境
Environmental
The steel temperature must be minimum 3°Celsius (6° F) above the dewpoint over the entire
relative humidity must be lower than 75% ReH, and the ambienttemperature must as a
minimum be 15° C.
PS2362 基材表面温度高于露点温度最小3 ℃，相对湿度必须低于75% ReH，大气温度必须
高于15°C。
应该在充足的光线条件下（最低为 500 Lux 光照度）进行
work should be processed in sufficient light (at least 500 Lux )
记录
Record
操作详细
Operation details
《喷砂检验记录表》sandblasting inspection record
用压缩空气除去冲砂过程中的砂粒、灰尘等杂物，并进行灰尘测试。
1
Remove the sand, dust and so on through air compressor when sandblasting and do
dust test
目视检测来避免上述提到的缺陷和杂质存在。如存在，需进行处理。如对某区域是否存
在砂粒、灰尘等有怀疑，可用方法3进行检查。
2
Visual inspection to avoid the above mentioned defects and impurities. If needed,
process. Any area with sand, dust etc. , check by following methods.
3
压敏胶带法 Pressure sensitive adhesive tape method
MPP-PAINTING
文件编号
页 次
27/63
根据 ISO8502-3 定义，通过压敏胶带从工件上粘出的灰尘量和灰尘粒子的大小，与灰尘清洁度
的接受程度标准图示和说明相比较。当颗粒灰尘尺寸评估后，
按照ISO8502-3与，灰尘颗粒
数量等级≤2 灰尘颗粒大小等级≤2
. According to ISO8502-3, compare the amount of dust and dirt particles which sticking
out from the workpiece by pressure sensitive adhesive tape to dust cleanliness standard
chart .After evaluation, acceptable standards should be ≤2 , grade 3, 4, and 5 are not
acceptable.
4.6:
喷锌
TSM
设备型号：Type
电弧喷涂机ZPG-500
生产设备
Equipment
Arc spray machine ZPG-500
使用：Using
《
喷锌机维护指导书
》
《喷锌操作指导书》《喷锌安全指导书》
Zinc spray machine
maintenance instructions; Zinc spray operation instructions; Zinc spray safety instructions.
检验QC：汪连涛/周斌
责任人
Responsible
施工Operator：张义德 王永军 张永厂
生产材料
Materials
技术TD：杨启岗
Accordance with ZPS1009606 100%纯锌或85%锌和15%铝
accordance with ZPS1009606 with the use of 100% Zinc-, or 85/15 % Zinc/Aluminum
alloy
基材温度≥2℃, 基材表面温度高于露点温度最小3 ℃，RH≤85%
The substrate temperature must beminimum 2° Celsius. Furthermore substrate
temperature shall be minimum3° Celsius above the dew point on the entire surface
that is to be surfacetreated, and the relative humidity must be lower than 85% ReH
生产环境
Environmental
PS2362 基材表面温度高于露点温度最小3 ℃，相对湿度必须低于75% ReH，大气温度必须
高于15°C。
The steel temperature must be minimum 3°Celsius (6° F) above the dewpoint over the entire
relative humidity must be lower than 75% ReH, and the ambienttemperature must as a
minimum be 15° C.
应该在充足的光线条件下（最低为 300 Lux 光照度）进行
work should be processed in sufficient light (at least 300 Lux )
MPP-PAINTING
《喷锌检验记录表》
Zinc spray inspection record
文件编号
页 次
28/63
记录
Record
操作详细
Operation details
压缩空气compressed
air
锌丝型号 wire type
锌丝规格wire
specification
喷嘴规格nozzle
specification
喷锌电压 spray voltage
1:参数确认
压缩空气压力应不小于0.6MPa
0#
Ø2.0mm
Ø2.2mm
22-24V
120-150HA
喷锌电流 spray current
喷锌方式 spray method 网式 web
喷锌角度 spray angle
喷锌压力 spray
pressure
90°±15°
0.5MPa以上
喷锌距离spray distance
150-200mm
送丝速度wire sending
speed
每分1.2－1.5m
采用手工直线平行方式喷锌，一遍涂层厚度在25-45um之间，根据涂层总厚度，调整喷锌覆盖次数；
2:
The thickness of the coating is between 25-45um, according to the total thickness of the coating,
and the number of spray coating is adjusted.
4.膜厚要求见
附件1
,具体区域代码对应的防腐涂层配套 ：
3
Requirement of NDFT the surface can be seen in
Attachment 1
The specific area code and corresponding anticorrosion painting
检验并记录喷锌施工过程
参数及检测结果。
a)目测检查锌层表面无漏喷、大熔滴、气泡、翘皮、麻点，表面色泽均
匀。
Visual inspection must be made to be free of missing spray, large
molten drop, bubble,
peeling off, pocking mark , and the color and gloss of surface is
4
Inspect and record all
process parameters and
results.
MPP-PAINTING
homogeneous.
b)检测锌层厚度 。
文件编号
页 次
29/63
Inspect thickness of Zinc layer.
c)附着力测试
根据ISO 4624平均5.5MP,最小5MP
Minimum 5,5 MPa for calculated mean values for A/B fracture type
inaccordance with ISO 4624 must be achievable when the protective
paintsystem is fully cured. However regardless otherwise stated in
ISO 4624 noindividualdeterminations/readings below 5 MPa are
accepted
2063 中 7.2 规定涂层必须有均匀一致的外观
The film must have a uniform appearance as specified in clause 7.2 of ISO 2063.
2.不能有单个点读数超出规定的厚度范围，如果有一个点不合格，那么有问题的区域必须再次测试，而且所有参考区域
都要根据 EN ISO2063 中 7.1.3 再次评估，无论面积多大。
No individual reading must be outside the specified film thickness. In the case that one or more of the individual
readings are non-compliance, then the area in question must be retested
where all the reference areas must be evaluated again as specified in clause 7.1.3 of EN ISO 2063 regardless size of
the area.
3.锌层膜厚按
按照附件2
检查
The max DFT（individual points） could not exceed 3 times of NDFT and take care to avoid local area is too thick.
4:孔和很难喷到的面也都要进行热喷锌的。然而由于生产工具，孔的尺寸，等等，内腔和很难接触到的面没喷上锌的区
域，需要涂抹环氧富锌底漆Hempadur Zinc 17320/ Hempadur Zinc 17360，必须满足 ISO 12944-5--5.2的最低要求
40-80μm
；
Holes and surfaces difficult to access, are to be metallized (TSM) too. However due to production tools, size of the
hole, access etc., areas inside holes and surfaces difficult to access which have not received metallization, an
additional touch up/”full cover” with zinc rich epoxy primer of the type Hempadur Zinc 17320/ Hempadur Zinc 17360
complying as a minimum with ISO 12944-5 para 5.2 must be applied
40-80μm
.
w≥12mm
w：h≥1
全部喷到锌
w：h＜1
孔内喷锌深
度至少＞w
w＜12mm
孔内喷锌深度至少1/5w
w≥12mm
w：h≥2
全部喷到锌
h：w＜2
孔内(两侧面)喷
锌深度至少＞w
w＜12mm
孔内(两侧面)喷锌深度至
少1/5w
盲孔
通孔
MPP-PAINTING
文件编号
页 次
30/63
4.7: TSM
修补
(
如果需要
)Repair
（
If
necessary
）
设备型号：Type
电弧喷涂机ZPG-500
生产设备
Equipment
arc spray machine ZPG-500
使用：Using
《
喷锌机维护指导书
》
《喷锌操作指导书》《喷锌安全指导书》
Zinc spraying machine
instructions; Zinc spraying operating direcives; Zinc spraying safety instructions.
检验QC：汪连涛/周斌
责任人
Responsible
施工Operator：张义德 王永军 张永厂
生产材料
Materials
技术TD：杨启岗
Accordance with ZPS1009606 100%纯锌或85%锌和15%铝
accordance with ZPS1009606 with the use of 100% Zinc-, or 85/15 % Zinc/Aluminum
alloy
基材温度≥2℃, 基材表面温度高于露点温度最小3 ℃，RH≤85% (PS2362--75%)，环
喷锌
修补
境温度≥2℃(PS2362--15℃),
The substrate temperature must beminimum 2° Celsius. Furthermore substrate
temperature shall be minimum3° Celsius above the dew point on the entire surface
that is to be surfacetreated, and the relative humidity must be lower than 85% ReH
基材温度≥2℃, 基材表面温度高于露点温度最小3 ℃，RH≤85% (PS2362--75%)，环
境温度≥10℃(PS2362--15℃)
生产环境
Environmen
tal
喷漆
修补
The substrate temperature must beminimum 2° Celsius. Furthermore substrate
temperature shall be minimum3° Celsius above the dew point on the entire surface
that is to be surfacetreated, and the relative humidity must be lower than 85% ReH，
and the ambienttemperature in the workshop must as a minimum be 10° Celsius
应该在充足的光线条件下（最低为 300 Lux 光照度）进行
work should be processed in sufficient light (at least 300 Lux )
光照
记录Record
《喷锌检验记录表》Zinc spraying inspection record
操作详细Operation
details
1:参数确认
Data
参照本规范4.5 TSMrefer to this specification 4.5 TSM
MPP-PAINTING
文件编号
页 次
31/63
confirmation
如表面有胶体、油脂、灰尘、盐质和NDT 残留物等，必须用适合的清洗介质脱脂清除，并
用清水清洗，特别要注意焊缝及其周边区域.
2:
If there’re colloid, grease, dirt, salt quality and NDT residues, etc., on the surface, they
must be removed with suitable degreasing cleaning medium, with clear water cleaning,
and paying special attention to weldingseam and its surrounding areas.
锌层厚度低于要求时，根据现有厚度，在锌层厚度过低区域补喷；
锌层厚底高于要求时，
如果缺陷面积小于100cm2，用粗砂轮打磨到 St. 3: ISO 8501‐1 ；
If the defect area smaller than 100 cm2, coarse grinding wheel grinding to
St. 3: ISO 8501‐1
如果缺陷面积大于100cm2，喷砂处理至 Sa3。
If the defect area of more than 100 cm2, sandblasting to Sa3
3:
过渡必须砂磨平滑。为达到良好的附着力，过渡区必须进行拉毛。
And the original complete paint must sand grinding smooth transition. To achieve good
adhesion, and the original paint layer transition zone must be galling
对于喷涂面积小于2m²，如果缺陷的影响区域超过10%，则需要重新喷涂
In the case that the total affected area of defects on construction with atotal area of
maximum 2 m² is morethan 10% of the construction’s totalarea then the construction
must be re-coated.
对于喷涂面积大于2m²，如果缺陷的影响区域超过5%，则需要重新喷涂
In the case that the total affected area of defects on construction with atotal area of
minimum 2 m² is more than 5 % of the construction’s totalarea then the construction
must be re-coated.
4
:
5:
检验的范围必须依据
item5
的检验范围进行检验
The scope of the inspection must be based on the initial test paint layer inspection scope
修补颜色及修补涂料
按照附件2
Repairing color and repairing paint refer to attachment 2
2063 中 7.2 规定涂层必须有均匀一致的外观
The film must have a uniform appe arance as specified in clause 7.2 of ISO 2063.
2.不能有单个点读数超出规定的厚度范围，如果有一个点不合格，那么有问题的区域必须再次测试，而且所有参考区域
都要根据 EN ISO2063 中 7.1.3 再次评估，无论面积多大。
No individual reading must be outside the specified film thickness. In the case that one or more of the individual
MPP-PAINTING
文件编号
页 次
32/63
readings are non-compliance, then the area in question must be retested
where all the reference areas must be evaluated again as specified in clause 7.1.3 of EN ISO 2063 regardless size of
the area.
3.最大干膜厚度（单个值）不能超过 NDFT 的三倍，注意避免局部区域过厚
The max DFT（individual points） could not exceed 3 times of NDFT and take care to avoid local area is too thick.
4.可能的情况下，所有维修均使用"方形维修"
Where possible all repairs must be made a “square repairs”.
5.检测范围必须依据底层涂装过程要求。但是在底层的干膜厚度修补重叠超过原规定时是可以接受的。
The extent of inspection must be as required for the initial coating process.
However on repair overlap on initial system dry film thickness exceeding original specified is acceptable.
4.8:
拆除工装及螺纹孔保护
Fixture remove and thread holes protect
设备型号：Type
1:各种型号孔丝攻
2.塑料或橡胶塞
生产设备
Equipment
1. Tap allkinds of holes
cpug orrubberplug
使用：Using
保护过程中注意保护构件
Pay attentiontoprotect components in the process of protection
检验QC：汪连涛/周斌
责任人
Responsible
施工Operator：王秀荣
生产材料Materials
生产环境
Environmental
记录Record
技术TD：杨启岗
N/A
应该在充足的光线条件下（最低为 200 Lux 光照度）进行
work should be processed in sufficient light (at least 200 Lux )
《喷锌检验记录表》
Zinc spraying inspection record
操作详细
Operation details
1
在喷砂结束后拆除工装和孔处的橡胶保护塞，拆除过程中要注意不能对工件造成二次破坏。
MPP-PAINTING
文件编号
页 次
33/63
Remove fixtureand rubber plug in slot holes after
blasting
without second time damage to the
workpiece
对螺纹孔进行回丝清除孔内的杂质保证螺纹完好，合格后孔内涂防锈油 MobilArma MT，并使用橡胶
2
螺栓或塑料塞保护。
Clean thread holes , apply anti-rust oil MobilArma MT inside t he holes and protect them by rubble
bolts or plastic plugs
如有4.6定义，因为孔结构无法喷上锌的区域，最少要覆盖的富锌环氧锌17320/17360厚度符合
ISO 12944-5 40-80um 的最低要求。 In definition 4.6, because of the pore construction cannot
spray zinc area, thickness the zinc rich epoxy zinc 17320/17360 to cover at least meet minimum
requirements for ISO 12944-5 40-80um
3
4.9
：非喷漆面保护
non spraying protection
设备型号：Type
N/A
生产设备
Equipment
保护过程中注意保护构件
Pay attentiontoprotect components in the process of protection
检验QC：邵冉冉
责任人
Responsible
施工Operator：
米上启、郭朝华、陈慧
美纹纸胶带 (图示) Masking tape (fig.)
基材：皱纹纸 base material :corrugated paper
生产材料
Materials
粘着力(N/25mm)：60 Adhesive force(N/25mm):60
耐温性℃：-5-100 temperature resistance℃：-5-100
生产环境
Environmental
记录
应该在充足的光线条件下（最低为 200 Lux 光照度）进行
work should be processed in sufficient light (at least 200 Lux )
抗张强度(N/cm) ：25 Tensile strength(N/cm):25
技术TD：杨启岗
使用：Using
《喷漆检验记录表》
painting inspection record
MPP-PAINTING
文件编号
页 次
34/63
Record
操作详细
Operation details
用气枪除去搬运与暂存过程中的灰尘与粘附的异物，颗粒
1
Removal of dust and adhered foreign body and particles occurred in the process of handling and
storage with air gun
在作业过程中戴手套。 Wearing gloves during the working process.
2
手套必须是橡胶或其他不会掉毛絮的手套，材质能够阻挡手上汗液。 The gloves must be rubber or
other materials without flock which can prevent sweat drop on hand.
规则的表面(直线)使用美纹纸胶带保护 regular surface(line) use masking tape for protection
不规则的表面使用仿形的纸板用胶带粘接在产品表面防护 irregular surface use cardboard with
adhesive tape on the surface of the product for protection
在喷漆过程中保证胶带与护具不倾斜，移位，脱落。Ensure the tape and protective tools not to be
lean, shift or drop during the painting process.
3
4.10
：雾喷
Spraying Pre-middle coat(
只针对喷锌后需要喷油漆的产品
)
设备型号：Type
AQ6C无气喷漆机
AQ6C airless paint spraying machine
生产设备
Equipment
使用：Using
保护过程中注意保护构件
Pay attentiontoprotect components in the process of
protection
《喷漆操作规范》《喷漆维护作业规范》《喷漆安全规范》《调漆作业规范》
paint working specification;paint maintenance working
specification;paint safety specifications;paint mixing working
specifications.
检验QC：邵冉冉
责任人
Responsible
施工Operator
：袁启峰、孙雪林、张玉祥
生产材料
Materials
按照附件1系统项目指定的中漆油漆牌号
According to the middle coat in Attachment1
技术TD：杨启岗
MPP-PAINTING
文件编号
页 次
35/63
基材温度≥10℃, 基材表面温度高于露点温度最小3 ℃，RH≤85%，环境温度≥10℃
The substrate temperature from start of the painting application process to finalizing
of the painting application process must be minimum 10° Celsius. Furthermore
生产环境
Environmental
substrate temperature shall be minimum 3° Celsius above the dew point on the entire
surface that is to be surface treated, the relative humidity must be lower than 85%
ReH, and the ambient temperature in the workshop must as a minimum be 10°
Celsius.
应该在充足的光线条件下（最低为 500 Lux 光照度）进行
work should be processed in sufficient light (at least 500 Lux )
记录
Record
适用： apply
操作详细
Operation details
《喷漆检验记录表》 《车间温湿度点检表》《调漆记录表》
paint inspection
record ; workshop temperature and humidity point inspection
所有喷锌后再喷漆的产品，且间隔不超过4小时。All products with TSM and paint, and
intervals are not more than 4 hours.
开始雾喷前必须确认产品表面有无：油脂、胶体、灰尘、锌滴、水分及其它类似污染物，并
1：产品表面
清除。
Surface
cleanliness
Spray must be confirmed before the product surface: oil, colloid, dust, zinc droplets,
moisture and other contaminants, and clear.
油漆牌号的确定 The paint brand number confirmation
2：油漆牌号
依据图纸和Attachment1 中漆的要求，所有油漆、固化剂、稀释剂以及工具清洗剂均采用HEMPEL
The paint brand
品牌。喷漆前，油漆QC要核对实际领用的油漆等是否与工艺要求的牌号、颜色等相符。核对无误
number
后，方可使用。
confirmation
According to the drawings and middle coat in Attachment 1, all the paint, curing agent, thinner and
clean tools should use HEMPEL trademark.
喷锌表面喷涂油漆前要先进行雾喷，然后再喷漆油漆
First mist spray then paint
调漆环境温度控制在15-35°C
3：雾喷
Mist spray
The paint temperature during application shall be between 15 and 35 °C,unless
stricterrequirements have been defined by the paint supplier
调配油漆参照中漆调漆，但是需要多加入 20-30%的稀释剂
Before mist spray ,add 20-30% thinner
雾喷漆膜厚度在 20-40μm 之间，厚度要均匀
MPP-PAINTING
film thickness between 20-40μm
复涂间隔参照附件3
The compound coating interval reference appendix 3
文件编号
页 次
36/63
4 固化和后处理
雾喷后，固化区域需开启所有通风风机；after spraying, curing area need to run all ventilation fans.
Curing and after
需清除构件表面大的锌粒，杂质，棉絮等异物。Need to remove the impurity component surface of
treatment
zinc grain,cotton and other foreign bodies.
4.11
：喷涂底漆
(
如果需要
) Sprayingprimer
设备型号：Type
AQ6C无气喷漆机
AQ6C airless paint spraying machine
使用：Using
保护过程中注意保护Pay attentiontoprotect components in the process of protection
生产设备
Equipment
《喷漆操作规范》《喷漆维护作业规范》《喷漆安全规范》《油漆配比参数表》
《调漆作业规范》
《喷漆零件流转单》
paint operation specification;paint
maintenance working specification;paint safety specification;paint
proportioning reference;paint mixing working specifications;paint
parts flow list;
检验QC：邵冉冉
责任人
Responsible
施工Operator
：袁启峰、孙雪林、张玉祥
生产材料
Materials
按照附件1系统项目指定的油漆牌号
According to the Attachment1
技术TD：杨启岗
基材温度≥10℃, 基材表面温度高于露点温度最小3 ℃，RH≤85%，环境温度≥10℃
生产环境
Environmental
The substrate temperature from start of the painting application process to finalizing
of the painting application process must be minimum 10° Celsius. Furthermore
substrate temperature shall be minimum 3° Celsius above the dew point on the entire
surface that is to be surface treated, the relative humidity must be lower than 85%
ReH, and the ambient temperature in the workshop must as a minimum be 10°
Celsius.
MPP-PAINTING
文件编号
页 次
37/63
应该在充足的光线条件下（最低为 500 Lux 光照度）进行
work should be processed in sufficient light (at least 500 Lux )
记录
Record
适用：
操作详细
Operation details
《喷漆检验记录表》《车间温湿度点检表》《调漆记录表》
paint inspection
record ; workshop temperature and humidity point inspection
所有喷砂后再喷漆的产品，且间隔不超过4小时。。All products with TSM and paint, and
intervals are not more than 4 hours.
开始喷漆前必须确认产品表面有无：油脂、胶体、灰尘、锈、水分及其它类似污染物，并清
1：产品表面
除。
Surface
cleanliness
Spray must be confirmed before the product surface: oil, colloid, dust, rust, moisture and
other contaminants, and clear.
油漆牌号的确定 The paint brand number confirmation
2：油漆牌号
依据图纸和Attachment1要求，所有油漆、固化剂、稀释剂以及工具清洗剂均采用HEMPEL品牌。
喷漆前，油漆QC要核对实际领用的油漆等是否与工艺要求的牌号、颜色等相符。核对无误后，方可
The paint brand
使用。
number
confirmation
According to the drawings and Attachment1, all the paint, curing agent, thinner and clean tools
should use HEMPEL trademark.
调漆环境温度控制在15-35°C
The paint temperature during application shall be between 15 and 35 °C,unless
stricterrequirements have been defined by the paint supplier
先将漆（17369） 用搅拌器 45º方向搅拌，使油漆浓度均匀，再将固化剂（97040） 按照 1Kg:0.09
Kg的重量比率添加到已调和好的漆中并充分调和。再将稀释剂（08450） 按照 0.02Kg－0.06Kg的
3：调漆
Paint mixing
比率进行添加并充分调和。油漆调配后 2 小时（20℃）内必须用完，超出使用寿命，停止使用。
Stir paint (17369) with 45º direction to balance paint concentration, and add curing agent
(97040) with 1Kg:0.09Kg to paint and fully stir. And then add diluents (08450) in
accordance with ratio of 0.02Kg-0.06Kg and fully stir. Filter the paint with filter of 200 meshes
and remove impurity. Mixed paint must be used up within two hours（20℃） ，which must not be
used when out of service life.
4：油漆预涂
Stripe coat by
每一层油漆都应在喷涂前用刷子对焊缝、角落、支架的自由边及周围和不容易喷到的区域进行手工刷
涂以达到规定的漆膜厚度。
MPP-PAINTING
文件编号
页 次
38/63
brush For each coat, a stripe coat s hall be applied by brush to manual welds, corners, around and on
edges of brackets, and on areas not fully reachable by spray to obtain the specified coverage and
thickness.
将配比完成的油漆用 0.43-0.53mm 口径的喷枪，喷嘴距离工件约 200-300mm，喷漆角度90°，均匀
的在工件上来回喷涂，使油漆 NDFT 厚度达到规范要求. 喷嘴压力约 15MPa。
5：喷漆
Spray paint:
Evenly spray paints around using airbrush of 0.43-0.53mm caliber, which nozzle is about 200-
300mm away from work piece, to make paint thickness of NDFT to meet t he requirement of
specification.
Nozzle pressure is about 15MPa.
6：复涂间隔
复涂间隔时间附件
3Recoating intervals refers to attchment 3
Recoating
intervals
.检验并记录喷漆施工过程参数及检测结果
Inspect and record all process parameters and results.
目视检测：检查是否有漏喷、气孔、流挂、开裂、脱落、皱褶、划痕、漆雾缺陷。
7.检验
Inspect
Visual control: inspect whether exists the defects of holiday, sagging, cracking, peel –off,
wrinkling, scratch, overspray
检测漆层厚度
Inspect thickness of paint layer
底漆固化,固化区域需开启所有通风风机；after spraying, curing area need to run all ventilation fans.
8 固化后处理
固化后需清除构件表面的杂质和棉絮等异物，打磨构件表面的流挂，皱褶和划痕等缺陷，并清除构件
Treatment after
表面的粉尘,打磨时注意，不可大面积打磨，针对缺陷点打磨；Need to remove the impurity
component surface of cotton and other foreign bodies. Grinding the surface of the sagging, wrinkles
curing
and sractches and other defects. Clear the dust on the surface of component. Take notice during
the grinding ,No large area grinding or grinding directed to defects.
4.12
：喷涂第一层中漆
Spraying1
st
. middle coat
设备型号：Type
AQ6C无气喷漆机
生产设备
Equipment
AQ6C airless paint spraying machine
使用：Using
保护过程中注意保护构件 Pay attentiontoprotect components in the process of protection
MPP-PAINTING
文件编号
页 次
39/63
《喷漆操作规范》《喷漆维护作业规范》《
喷漆安全规范
》
《油漆配比参数表》《调漆作业
规范》
paint operation specification;paint maintenance working
specification;paint safety specification;paint proportioning
reference;paint mixing working specifications
检验QC：邵冉冉
责任人
Responsible
施工Operator
：袁启峰、孙雪林、张玉祥
生产材料
Materials
按照附件1系统项目指定的油漆牌号
According to the Attachment1
技术TD：杨启岗
基材温度≥10℃, 基材表面温度高于露点温度最小3 ℃，RH≤85%，环境温度≥10℃
The substrate temperature from start of the painting application process to finalizing
of the painting application process must be minimum 10° Celsius. Furthermore
生产环境
Environmental
substrate temperature shall be minimum 3° Celsius above the dew point on the entire
surface that is to be surface treated, the relative humidity must be lower than 85%
ReH, and the ambient temperature in the workshop must as a minimum be 10°
Celsius.
应该在充足的光线条件下（最低为 500 Lux 光照度）进行
work should be processed in sufficient light (at least 500 Lux )
记录
Record
操作详细
Operation details
《喷漆检验记录表》《车间温湿度点检表》《调漆记录表》
paint inspection
record ; workshop temperature and humidity point inspection;paint
mixing record.
油漆牌号的确定 The paint brand number confirmation
1：油漆牌号
依据图纸和Attachment1要求，所有油漆、固化剂、稀释剂以及工具清洗剂均采用HEMPEL品牌。
喷漆前，油漆QC要核对实际领用的油漆等是否与工艺要求的牌号、颜色等相符。核对无误后，方可
The paint brand
使用。
number
confirmation
According to the drawings and Attachment1, all the paint, curing agent, thinner and clean tools
should use HEMPEL trademark.
2：调漆
Paint mixing
调漆环境温度控制在15-35°C
The paint temperature during application shall be between 15 and 35 °C,unless
stricterrequirements have been defined by the paint supplier
MPP-PAINTING
文件编号
页 次
40/63
先将基漆（47149）用搅拌器 45º方向搅拌，使油漆浓度均匀，再将固化剂（98140） 按照
1Kg:0.15Kg的重量比率添加到已调和好的漆中并充分调和。再将稀释剂（08450） 按照 0.03Kg的
重量比率进行添加并充分调和。油漆调配后 2 小时（20℃）内必须用完，超出使用寿命，停止使
用。
Stir paint (47149) with 45º direct ion to balance paint concentration, and add curing agent (98140)
with 1Kg:0.15Kg to paint and fully stir. And then add diluents (08450) in accordance with
ratio of 0.03Kg and fully stir. Filter the paint with filter of 200 meshes and remove
impurity. Mixed paint must be used up within two hours （20℃）.
每一层油漆都应在喷涂前用刷子对焊缝、角落、支架的自由边及周围和不容易喷到的区域进行手工刷
3：油漆预涂
涂以达到规定的漆膜厚度。
For each coat, a stripe coat s hall be applied by brush to manual welds, corners, around and on
Stripe coat by
brush
edges of brackets, and on areas not fully reachable by spray to obtain the specified coverage and
thickness.
将配比完成的油漆用 0.48-0.53 毫米口径的喷枪，喷嘴距离工件约 200-300mm，喷漆角度90°，均
匀的在工件上来回喷涂，使油漆 NDFT 厚度达到规范要求. 喷出压力约 22.5MPa。
4：喷漆
Evenly spray paints around using airbrush of 0.48-0.53 mm caliber, which nozzle is about 30 cm
Spray paint:
away from work piece, to make paint thickness of NDFT to meet the requirement of specification.
Spraying pressure is about 22.5MPa.
5：复涂间隔
复涂间隔时间参照
附件
3 see attachment 3
Recoating
intervals
.检验并记录喷漆施工过程参数及检测结果
Inspect and record all process parameters and results.
目视检测：检查是否有漏喷、流挂、开裂、脱落、皱褶、划痕、漆雾缺陷。
6.检验
Inspect
Visual control: inspect whether exists the defects of holiday, sagging, cracking, peel –off,
wrinkling, scratch, overspray
检测漆层厚度
Inspect thickness of paint layer
7 固化后处理
中漆固化，固化区域需开启所有通风风机；after spraying, curing area need to run all ventilation
fans.
Treatment after
固化后需清除构件表面的杂质和棉絮等异物，打磨构件表面的流挂，皱褶和划痕等缺陷，并清除构件
curing
表面的粉尘,打磨时注意，不可大面积打磨，针对缺陷点打磨；Need to remove the impurity
component surface of cotton and other foreign bodies. Grinding the surface of the sagging, wrinkles
and sractches and other defects. Clear the dust on the surface of component. Take notice during
MPP-PAINTING
文件编号
页 次
41/63
the grinding ,No large area grinding or grinding directed to defects.
4.13
：喷涂第二层中漆
Spraying 2nd. middle coat
设备型号：Type
PM021LFAQ6C无气喷漆机
AQ6C airless paint spraying machine
生产设备
Equipment
使用：Using
保护过程中注意保护构件 Pay attentiontoprotect components in the process of protection
《喷漆操作规范》《喷漆维护作业规范》《
喷漆安全规范
》
《油漆配比参数表》
《调漆作业规范》
paint operation specification;paint maintenance working
specification;paint safety specification;paint proportioning
reference;letdownpaint mixing working rulesspecifications
检验QC：邵冉冉
责任人
Responsible
施工Operator
：袁启峰、孙雪林、张玉祥
生产材料
Materials
按照附件1系统项目指定的油漆牌号
According to the Attachment1
技术TD：杨启岗
基材温度≥10℃, 基材表面温度高于露点温度最小3 ℃，RH≤85%，环境温度≥10℃
The substrate temperature from start of the painting application process to finalizing
of the painting application process must be minimum 10° Celsius. Furthermore
生产环境
Environmental
substrate temperature shall be minimum 3° Celsius above the dew point on the entire
surface that is to be surface treated, the relative humidity must be lower than 85%
ReH, and the ambient temperature in the workshop must as a minimum be 10°
Celsius.
应该在充足的光线条件下（最低为 500 Lux 光照度）进行
work should be processed in sufficient light (at least 500 Lux )
《喷漆检验记录表》《车间温湿度点检表》《调漆记录表》
paint inspection
记录
Record
record ; workshop temperature and humidity point inspection;paint
mixing record.
操作详细
MPP-PAINTING
文件编号
页 次
42/63
Operation details
油漆牌号的确定 The paint brand number confirmation
1：油漆牌号
依据图纸和Attachment1要求，所有油漆、固化剂、稀释剂以及工具清洗剂均采用HEMPEL品牌。
喷漆前，油漆QC要核对实际领用的油漆等是否与工艺要求的牌号、颜色等相符。核对无误后，方可
The paint brand
使用。
number
confirmation
According to the drawings and Attachment1, all the paint, curing agent, thinner and clean tools
should use HEMPEL trademark.
调漆环境温度控制在15-35°C
The paint temperature during application shall be between 15 and 35 °C,unless
stricterrequirements have been defined by the paint supplier
先将基漆（47149）用搅拌器 45º方向搅拌，使油漆浓度均匀，再将固化剂（98140） 按照
1Kg:0.15Kg的重量比率添加到已调和好的漆中并充分调和。再将稀释剂（08450） 按照 0.03Kg的
2：调漆
Paint mixing
重量比率进行添加并充分调和。油漆调配后 2 小时（20℃）内必须用完，超出使用寿命，停止使
用。
Stir paint (47149) with 45º direct ion to balance paint concentration, and add curing agent (98140)
with 1Kg:0.15Kg to paint and fully stir. And then add diluents (08450) in accordance with
ratio of 0.03Kg and fully stir. Filter the paint with filter of 200 meshes and remove
impurity. Mixed paint must be used up within two hours （20℃）.
每一层油漆都应在喷涂前用刷子对焊缝、角落、支架的自由边及周围和不容易喷到的区域进行手工刷
3：油漆预涂
涂以达到规定的漆膜厚度。
For each coat, a stripe coat s hall be applied by brush to manual welds, corners, around and on
Stripe coat by
brush
edges of brackets, and on areas not fully reachable by spray to obtain the specified coverage and
thickness.
将配比完成的油漆用 0.48-0.53 毫米口径的喷枪，喷嘴距离工件约 200-300mm，喷漆角度90°，均
匀的在工件上来回喷涂，使油漆 NDFT 厚度达到规范要求. 喷出压力约 22.5MPa。
4：喷漆
Evenly spray paints around using airbrush of 0.48-0.53 mm caliber, which nozzle is about 30 cm
Spray paint:
away from work piece, to make paint thickness of NDFT to meet the requirement of specification.
Spraying pressure is about 22.5MPa.
5：复涂间隔
复涂间隔时间参照
附件
3see attachement 3
Recoating
intervals
6:检验 .检验并记录喷漆施工过程参数及检测结果
MPP-PAINTING
Inspect and record all process parameters and results.
文件编号
页 次
43/63
Inspect
目视检测：检查是否有漏喷、流挂、气孔、开裂、脱落、皱褶、划痕、漆雾缺陷。
Visual control: inspect whether exists the defects of holiday, sagging, cracking, peel –off,
wrinkling, scratch, overspray
检测漆层厚度
Inspect thickness of paint layer
中漆固化，固化区域需开启所有通风风机；after spraying, curing area need to run all ventilation
fans.
7:固化后处理
Treatment after
curing
固化后需清除构件表面的杂质和棉絮等异物，打磨构件表面的流挂，皱褶和划痕等缺陷，并清除构件
表面的粉尘,打磨时注意，不可大面积打磨，针对缺陷点打磨；Need to remove the impurity
component surface of cotton and other foreign bodies. Grinding the surface of the sagging, wrinkles
and sractches and other defects. Clear the dust on the surface of component. Take notice during
the grinding ,No large area grinding or grinding directed to defects.
4.14
：喷涂面漆
Spraying top coat
设备型号：Type
PM021LFAQ6C无气喷漆机
AQ6C airless paint spraying machine
生产设备
Equipment
使用：Using
保护过程中注意保护构件 Pay attentiontoprotect components in the process of protection
《喷漆操作规范》《喷漆维护作业规范》《
喷漆安全规范
》
《油漆配比参数表》
《调漆作业规范》
paint operation specification;paint maintenance working
specification;paint safety specification;paint proportioning
reference;letdownpaint mixing working rulesspecifications
检验QC：邵冉冉
责任人
Responsible
施工Operator
：袁启峰、孙雪林、张玉祥
生产材料
Materials
生产环境
按照附件1系统项目指定的油漆牌号
According to the Attachment1
技术TD：杨启岗
基材温度≥10℃, 基材表面温度高于露点温度最小3 ℃，RH≤85%，环境温度≥10℃
MPP-PAINTING
文件编号
页 次
44/63
Environmental
The substrate temperature from start of the painting application process to finalizing
of the painting application process must be minimum 10° Celsius. Furthermore
substrate temperature shall be minimum 3° Celsius above the dew point on the entire
surface that is to be surface treated, the relative humidity must be lower than 85%
ReH, and the ambient temperature in the workshop must as a minimum be 10°
Celsius.
应该在充足的光线条件下（最低为 500 Lux 光照度）进行
work should be processed in sufficient light (at least 500 Lux )
《喷漆检验记录表》《车间温湿度点检表》《调漆记录表》
记录
Record
paint inspection record ; workshop temperature and humidity point
inspection;paint mixing record.
操作详细
Operation details
油漆牌号的确定 The paint brand number confirmation
1：油漆牌号
依据图纸和Attachment1要求，所有油漆、固化剂、稀释剂以及工具清洗剂均采用HEMPEL品牌。
喷漆前，油漆QC要核对实际领用的油漆等是否与工艺要求的牌号、颜色等相符。核对无误后，方可
The paint brand
使用。
number
confirmation
According to the drawings and Attachment1, all the paint, curing agent, thinner and clean tools
should use HEMPEL trademark.
调漆环境温度控制在15-35°C
The paint temperature during application shall be between 15 and 35 °C,unless
stricterrequirements have been defined by the paint supplier
先将漆（55217） 用搅拌器 45º方向搅拌，使油漆浓度均匀，再将固化剂（95370） 按照
2：调漆
Paint mixing
1Kg:0.12Kg的重量比率添加到已调和好的漆中并充分调和。再将稀释剂（08080） 按照 0.04Kg-
0.12Kg的重量比率进行添加并充分调和。油漆调配后 2 小时（20℃）内必须用完，超出使用寿命，
停止使用。Stir paint (55217) with 45º direction to balance paint concentration, and add curing
agent (95370) with 1Kg:0.12Kg to paint and fully stir. And then add diluents (08080) in
accordance with ratio of 0.04Kg-0.12Kg and fully stir. Filter the paint with filter of 200
meshes and remove impurity. Mixed paint must be used up within two hours（20℃）, which must
not be used when out of service life.
3：油漆预涂
每一层油漆都应在喷涂前用刷子对焊缝、角落、支架的自由边及周围和不容易喷到的区域进行手工刷
涂以达到规定的漆膜厚度。
Stripe coat by
brush
For each coat, a stripe coat s hall be applied by brush to manual welds, corners, around and on
MPP-PAINTING
thickness.
文件编号
页 次
45/63
edges of brackets, and on areas not fully reachable by spray to obtain the specified coverage and
将配比完成的油漆用 0.43-0.48mm 口径的喷枪，喷嘴距离工件约 200-300mm，喷漆角度90°，均
4：喷漆
Spray paint:
匀的在工件上来回喷涂，使油漆 NDFT 厚度达到规范要求. 喷嘴压力约 15MPa。
Evenly spray paints around using airbrush of 0.43-0.48mm caliber, which nozzle is about 30cm
away from work piece, to make paint thickness of NDFT to meet the requirement of specification.
Nozzle pressure is about 15MPa.
5：完全固化时
间
Complete
curing time
固化区域需开启所有通风风机；curing area need to run all ventilation fans
完全固化间隔时间参照
附件
3 complete curing time see attachment 3
检验并记录喷漆施工过程参数及检测结果
Inspect and record all process parameters and results.
目视检测：检查是否有漏喷、流挂、气孔、开裂、脱落、皱褶、划痕、漆雾缺陷。
6.检验
Inspect
Visual control: inspect whether exists the defects of holiday, sagging, cracking, peel –off,
wrinkling, scratch, overspray
检测漆层厚度
Inspect thickness of paint layer
根据ZPS1009606平均5.5MPa,最小5MPa
7：附着力测试
Minimum 5,5 MPa for calculated mean values for all fracture types inaccordance with ZPS1009606
must be achievable when the protective paintsystem is fully cured. However regardless otherwise
stated in ZPS1009606 noindividual determinations/readings below 5 MPa are accepted
8：色差测试接
受标准
Acceptance
criteria for top
coat– color
precision
9：光泽度测试
接受标准
Acceptance
criteria – gloss
10：识别码表面处理过后，按照图纸要求需要标识的产品喷涂在结构上，标识必须使用模板并喷成黑色，可读距
使用光泽度仪测量光泽度，产品图纸描述的光泽度要求。
Use gloss meter to measure gloss, product drawing description of gloss requirements.
使用色差仪测量色差，满足以下要求
单个产品外观没有明显差异才可接受，面漆颜色精度必须满足：dE≤1, CIE Lab light source D 65 @
10°
No significant difference in the appearance of individual construction isaccepted, and the
requirements listed hereafter for the top coat to colorprecision shall be met
dE≤1, CIE Lab light source D 65 @ 10°.
MPP-PAINTING
离是 2 米。
文件编号
页 次
46/63
(If necessary)
Identification After surface treatment, stamp identification number on the structures with black text and
make sure it’s readable from 2m away
4.15:
喷漆修补
(
如果需要
)Repair
（
If
necessary
）
设备型号：Type
PM021LFAQ6C无气喷漆机
AQ6C airless paint spraying machine
生产设备
Equipment
使用：Using
保护过程中注意保护构件 Pay attentiontoprotect components in the process of protection
《喷漆操作规范》《喷漆维护作业规范》《
喷漆安全规范
》
《油漆配比参数表》
《调漆作业规范》
paint operation specification;paint maintenance working
specification;paint safety specification;paint proportioning
reference;letdownpaint mixing working rulesspecifications
检验QC：邵冉冉
责任人
Responsible
施工Operator：
米上启、郭朝华、陈慧
生产材料
Materials
按照附件1系统项目指定的油漆牌号
According to the Attachment1
技术TD：杨启岗
基材温度≥10℃, 基材表面温度高于露点温度最小3 ℃，RH≤85%，环境温度≥10℃
The substrate temperature from start of the painting application process to finalizing
of the painting application process must be minimum 10° Celsius. Furthermore
生产环境
Environmental
substrate temperature shall be minimum 3° Celsius above the dew point on the entire
surface that is to be surface treated, the relative humidity must be lower than 85%
ReH, and the ambient temperature in the workshop must as a minimum be 10°
Celsius.
应该在充足的光线条件下（最低为 500 Lux 光照度）进行
work should be processed in sufficient light (at least 500 Lux )
记录
Record
《喷漆检验记录表》
paint inspection record
MPP-PAINTING
文件编号
页 次
47/63
操作详细
Operation details
1
缺陷面积小于100cm2，喷漆缺陷流挂，针孔，颗粒杂质修补，
Defective area less than 100 cm2, repaing for painting defects drop, pin hole and parcels.
如表面有胶体、油脂、灰尘、盐质和NDT 残留物等，必须用适合的清洗介质脱脂清除，并
用清水清洗，特别要注意焊缝及其周边区域.
1.1
If there’re colloid, grease, dirt, salt quality and NDT residues, etc., on the surface, they
must be removed with suitable degreasing cleaning medium, with clear water cleaning,
and paying special attention to weldingseam and its surrounding areas.
用刀片清理针孔，颗粒杂质，再用刷子刷涂面漆；clear the pin hole with blade, parcels
then paint with brush
1.2
用200目的砂纸打磨流挂区域，再用刷子刷涂面漆；grinding the drop area with 200
sandpaper, then paint with brush
缺陷面积大于100cm2，用橡胶板对非喷砂区域进行防护，对缺陷区域喷砂处理至 Sa3；
If the defect area of more than 100 cm2, sandblasting to Sa3
对过渡区域用100目砂纸磨平滑。为达到良好的附着力，过渡区必须进行拉毛、羽化。
2.1
2
In the transition region with 100 grit sandpaper smooth. In order to achieve good
adhesion, the transition zone must be galling, eclosion.
油漆修补，从底漆开始修补，然后中漆和面漆修补，油漆修补环境按喷漆环境要求执行；
油漆型号和膜厚按喷漆要求执行；paint reparing, start from the basement and mid paint
and surface reparing,the paint enviroment is according to the requirement of paint
type and thickness is excuted according to the paint requirement.
修补颜色及修补涂料按照以下：repaing colors and repaing paint as below:
Attachment2
2.2
2.3
油漆修补复涂间隔和面漆完全固化按
Attachment3执行；reparing paint coating interal and
surface paint compele curing is accordg to attachment 3.
检验的范围必须依据初始油漆层的检验范围进行检验
The scope of the inspection must be based on the initial test paint layer inspection scope
2.4
4.16:
螺纹孔及光洁面防腐保护
thread hole and smooth surface corrosion protection
MPP-PAINTING
设备型号：Type
文件编号
页 次
48/63
生产设备
Equipment
N/A
使用：Using
N/A
检验QC：邵冉冉
责任人
Responsible
技术TD：杨启岗
施工Operator：
米上启、郭朝华、陈慧
生产材料
Materials
生产环境
Environmental
记录
Record
操作详细
Operation details
橡胶塞，MobilArma MTSUVO Brown XL
rubber plug
1：常温
Room temperature
《喷漆检验记录表》paint inspection record
螺纹小于或等于M24
Method forthreaded
holessmaller than
1：螺纹孔防腐
orequal to M24 :
保护
Protection
threaded holes
螺纹大于M24
所有小于M24螺纹孔喷漆后涂抹
MobilArma MT
并且再塞好橡胶塞(图示)。
产品交付到SWP时橡胶
塞必须完好的
所有小于M24螺纹孔喷漆后涂抹
MobilArma MT
并且再塞好橡胶塞(图示)。
产品交付到SWP时橡胶
Method forthreaded
塞必须完好的
holeslargerthan M 24
对图纸要求的保护区域进行保护
2：光洁面保护
Protect the areas which need to be protected according to the specification
涂抹
SUVO Brown XL 防锈油
MPP-PAINTING
文件编号
页 次
49/63
4.17
：装卸，运输，存储
Handling
、
transportation and storage
设备型号：Type
1.起重设施
2.转运设施
3.工件保护设施
生产设备
Equipment
g equipment
rRingequipment
tion
使用：Using
保护过程中注意保护构件
Pay attentiontoprotect components in the process of protection
检验QC：邵冉冉
责任人
Responsible
施工Operator：车文瑞
生产材料Materials
生产环境
Environmental
记录Record
操作详细
Operation details
预处理，表面处理和干燥必须在环境受控的室内进行 。
1
Pre-treatment, surface treatment and drying must be handled indoors under controlled climatic
conditions.
喷砂、喷锌施工场所要充分隔离。The blast cleaning and metallization area shall be isolated from
the painting area.
在表面处理之前或之后，应通过使用适当的辅助工具（处置防护支架，适当的起重支架，存放支撑
等）确保部件不受到损伤。
3
By using suitable auxiliary tools (Protected handling brackets, suitable lifting brackets, storage
stands etc.) ensure an appropriate hand ling which do not cause damage to the components, both
before and after surface treatment.
技术TD：杨启岗
N/A
应该在充足的光线条件下（最低为 200 Lux 光照度）进行
work should be processed in sufficient light (at least 200 Lux )
《喷漆检验记录表》paint inspection record
2
MPP-PAINTING
文件编号
页 次
50/63
4
如构件在储存时应该放在木墩上，或 EP 棉或者类似的物品来保护。
The metalized surface shall be placed on heavy duty plastic sheets and EPor similar products.
构件在储放时应采取适当的措施确保表面无压痕 。
5
The components shall be stored in a way that ensures the protection from pressure marks in the
surfacetreatment.
喷漆表面应该放在塑料上，以避免损坏。
The plastic shall be placed against the coating surface.
6
Attachment 1
涂层系统应用涂层及颜色
coating system layer and color
“-”表示不适用，或无要求“-”means not applicable or no requirement
primer
底漆
1st. middle coat中
漆1st
2nd. middle
coat中漆2nd
Top coat面漆
Total NDFT um
Coating Sys
涂层系统
Corrosion
protection
system to
be
applied
Option
TSM
喷锌
膜厚
thickness
颜色
color
油漆
paint
膜厚
um
油漆
paint
膜厚
um
油漆
paint
膜厚
um
油漆
paint
膜厚
um
颜色
System 1
C3-High
Standard
Ver. 1-1
System 1-1-Ver.
1-1
System 1–Ver. 1-
2
System 1-1-Ver.
1-2
System 2
System 2 - Ver. 2-
1
System 2-1 - Ver.
2-1
System 1-2
System 1-2 - Ver.
2-1
System 2 - Ver. 2-
2
C3-High
Standard
11
0
- - -
C3-High
Standard
Ver. 2-1
-
HEMPAD
UR ZINC
-
17360 or
17320
System 1-1
HEMPADUR
47140/47200
or
60
HEMPADUR
MASTIC
45880
HEMPADUR
47140/47200
or
140 - - - - - -
20
0
C3-High
Standard
Ver. 1-2
11
0
±
50
- - -
HEMPADUR
MASTIC
45880
140 - - - - -
20
0
HEMPAD
UR ZINC
-
17360 or
17320
HEMPADUR
47140/47200
or
60
HEMPADUR
MASTIC
45880
100 - -
HEMPAT
HANE
TOPCOA
T
55213 or
HEMPTH
ANE HS
55613
50
Addi
tion
to
PO
21
0
HEMPADUR
47140/47200
100 - -
HEMPAT
HANE
50
Addi
tion
22
0
MPP-PAINTING
Ver. 2-2
±
50
or
HEMPADUR
MASTIC
45880
文件编号
页 次
51/63
TOPCOA
T
55213 or
HEMPTH
ANE HS
55613
to
PO
System 2-1 - Ver.
2-2
System 1-2 - Ver.
2-2
System 3
System 3-1
System 3-1-Ver.
1-1
System 3–Ver. 1-
2
C4-High
Standard
System 3-1-Ver.
1-2
Ver. 1-2
C4-High
Standard
Ver. 1-1
-
HEMPAD
UR ZINC
-
17360 or
17320
HEMPADUR
47140/47200
or
60
HEMPADUR
MASTIC
45880
100
HEMPADU
R
47140/472
00or
HEMPADU
R MASTIC
45880
471
40
颜色
10
0
- -
Addi
tion
to
PO
471
40
颜色
26
0
11
0
±
50
HEMPADUR
47140/47200
or
- -
HEMPADUR
MASTIC
45880
100
HEMPADU
R
47140/472
00or
HEMPADU
R MASTIC
45880
10
0
- -
Addi
tion
to
PO
471
40
颜色
26
0
System 3–Ver. 1-
3
C4-High
Standard
System 3-1-Ver.
Ver. 1-3
1-3
13
0
±
50
- - - - -
HEMPADU
R
47140/472
00or
HEMPADU
R MASTIC
45880
16
0
- -
Addi
tion
to
PO
24
0
System 4
System 4 - Ver. 2-
1
C4-High
System 4-1 - Ver.
Standard
2-1
Ver. 2-1
System 3-2
System 3-2 - Ver.
2-1
System 4-Ver. 2-2
C4-High
System 4-1 - Ver.
Standard
2-2
Ver. 2-2
System 3-2 - Ver.
2-2
System 4 - Ver. 2-
3
System 4-1 - Ver.
C4-High
Standard
13
0
±
- - -
11
0
±
50
-
HEMPADUR
47140/47200
or
60
HEMPADUR
MASTIC
45880
100
HEMPADU
R
47140/472
00or
HEMPADU
R MASTIC
45880
HEMPAD
UR ZINC
-
17360 or
17320
10
0
HEMPAT
HANE
TOPCOA
T55213
or
HEMPTH
ANE HS
55613
HEMPAT
HANE
TOPCOA
T55213
or
HEMPTH
ANE HS
55613
Addi
tion
50
to
PO
31
0
HEMPADUR
47140/47200
or
- - -
HEMPADUR
MASTIC
45880
120 - -
Addi
tion
60
to
PO
24
0
HEMPADUR
47140/47200
or
110 - -
HEMPAT
HANE
TOPCOA
T55213
60
Addi
tion
to
25
0
MPP-PAINTING
Ver. 2-3 50
HEMPADUR
MASTIC
45880
文件编号
页 次
52/63
or
HEMPTH
ANE HS
55613
HEMPAT
HANE
TOPCOA
T
PO 2-3
System 3-2 - Ver.
2-3
C4-High
System 4-1 - Ver.
Standard
2-7
Ver. 2-7
-
HEMPAD
UR ZINC
-
17360 or
17320
HEMPADUR
47140/47200
or
60
HEMPADUR
MASTIC
45880
120 - -
Addi
tion
60
to
PO
55213 or
HEMPTH
ANE HS
55613
24
0
System 4 +
option ”ANTI”
System 4 - Ver.
2-1 +
option ”ANTI”
System 4-1 -
Ver. 2-1 +
option ”ANTI”
System 3-2 +
option ”ANTI”
System 3-2 -
Ver. 2-1 +
option ”ANTI”
System 4-Ver.
2-2 +
option ”ANTI”
System 4-1 -
Ver. 2-2 +
option ”ANTI”
System 3-2 -
Ver. 2-2 +
option ”ANTI”
System 4 - Ver.
2-3 +
option ”ANTI”
System 4-1 -
Ver. 2-3 +
option ”ANTI”
System 3-2 -
Ver. 2-3 +
option ”ANTI”
System 5
System 5-1
HEMPAT
HANE
TOPCOA
T
120
HEMPADUR
MASTIC
45880
55213 or
HEMPTH
ANE HS
55613
60
to
PO
HEMPAT
HANE
TOPCOA
T
10
0
55213 or
HEMPTH
ANE HS
55613
50
to
PO
C4-High
Standar
d
Ver. 2-4
HEMPAD
UR ZINC
17360 or
17320
60
HEMPADUR
47140/47200
or
100
HEMPADUR
MASTIC
45880
HEMPADU
R
47140/472
00or
HEMPADU
R MASTIC
45880
Addi
tion
31
0
C4-High
11
Standar
0
d
±
Ver. 2-5
50
HEMPADUR
47140/47200
or
- - -
Addi
tion
24
0
C4-High
13
Standar
0
d
±
Ver. 2-6
50
HEMPADUR
47140/47200
or
- - -
HEMPADUR
MASTIC
45880
110 - -
HEMPAT
HANE
TOPCOA
T
55213 or
HEMPTH
ANE HS
55613
HEMPADU
R
47140/472
00 or
HEMPADU
R MASTIC
HEMPAT
HANE
TOPCOA
T
55213 or
HEMPTH
60
Addi
tion
to
PO
25
0
C5-M
High
Standard
System 5-1-Ver.
Ver. 1-1
1-1
11
0
±
50
- - -
HEMPADUR
47140/47200
or
HEMPADUR
MASTIC
120
12
0
Addi
tion
50
to
PO
35
0
MPP-PAINTING
45880
文件编号
页 次
45880 ANE HS
55613
53/63
System 6
System 6-1
System 6-1-Ver.
1-1
System 5-Ver. 1-2
System 5-1-Ver.
C5-M
1-2
High
Standard
System 6-Ver. 1-2
Ver. 1-2
System 6-1-Ver.
1-2
13
0
±
50
HEMPADUR
47140/47200
or
- - -
HEMPADUR
MASTIC
45880
120
HEMPADU
R
47140/472
00 or
HEMPADU
R MASTIC
45880
HEMPAT
HANE
TOPCOA
T
12
0
55213 or
HEMPTH
ANE HS
55613
60
Addi
tion
to
PO
38
0
System 5 +
option ”ANTI”
System 5-1 +
option ”ANTI”
System 5-1-Ver.
1-1 +
option ”ANTI”
System 6 +
option ”ANTI”
System 6-1 +
option ”ANTI”
System 6-1-Ver.
1-1 +
option ”ANTI”
System 5-Ver.
1-2 +
option ”ANTI”
System 5-1-Ver.
1-2 +
option ”ANTI”
System 6-Ver.
1-2 +
option ”ANTI”
System 6-1-Ver.
1-2 +
option ”ANTI”
C5-M
High
Standar
d
Ver. 1-3
13
0
±
50
HEMPADUR
47140/47200
or
- - -
HEMPADUR
MASTIC
45880
120
HEMPADU
R
47140/472
00 or
HEMPADU
R MASTIC
45880
HEMPAT
HANE
TOPCOA
T
12
0
55213 or
HEMPTH
ANE HS
55613
50
Addi
tion
to
PO
35
0
C5-M
High
Standar
d
Ver. 1-4
13
0
±
50
HEMPADUR
47140/47200
or
- - -
HEMPADUR
MASTIC
45880
120
HEMPADU
R
47140/472
00 or
HEMPADU
R MASTIC
45880
HEMPAT
HANE
TOPCOA
T
12
0
55213 or
HEMPTH
ANE HS
55613
60
Addi
tion
to
PO
38
0
PS2643 C3 -
HEMPADU
R ZINK
-
1536 or
1736
HEMPADUR
50
4520 or
4515.2
100 - -
HEMPATH
ANE
TOPCOAT
5521
Lig
ht
gre
50
y浅
灰
色
20
0
MPP-PAINTING
文件编号
页 次
54/63
以下验收标准适用：
The following acceptance criteria shall apply：
1.所有单点膜厚的算术平均值必须大于或等于NDFT；
the arithmetic mean of all the individual dry film thicknesses shallbe equal to or greater than the nominal dry
film thickness (NDFT);
2.单点膜厚必须大于或等于NDFT的90%，单点读数不能用表面状况来弥补修整数值；
all individual dry film thicknesses shall be equal to or above 90 %of the NDFT. The individual readings shall
not be corrected inorder to compensate for the surface profile;
3.单点膜厚在NDFT 90%-100%之间的点数必须少于总测量点数的10%；
individual dry film thicknesses between 90 % of the NDFT and theNDFT are acceptable provided that the
number of thesemeasurements is less than 10 % of the total number of individualmeasurements taken;
4.单层油漆膜厚不大于NDFT的三倍，最终总膜厚不大于“Total NDFT”的三倍。
For each coat of paint the dry film thickness (individual value)must as a maximum be three times the
specified m dry film thickness for the total system:maximum three times the “total NDFT”.
Attachment 2
维修涂层系统应用涂层及颜色
maintenance coating system layer and
colors
“-”表示不适用，或无要求“-”means not applicable or no requirment
MIN.= Minor spotlike defect/ Minor groupdiscontinuity 小的点状缺陷/断续缺陷
LARGER= Larger spot like defect/ Larger groupdiscontinuity 大的点状缺陷/连续性缺陷
NOT DAMAGED = priming coatnot damaged 底漆未损坏
Corrosio
n
protectio
n system
to be
applied
Option
厚
总膜
破坏的缺陷定
义
primer底 middle coat中漆 Top coat面漆
Coating Sys涂层
系统
油漆
paint
膜厚
um
颜色
color
油漆
um
·膜厚thickness
颜色
color
油漆
paint
thinckness 膜厚
um
颜色
color
Damaged
defects
definition
um
System 1
C3-High
Standard
Ver. 1-1
MIN.
HEMP
EL’S
ZINC
PRIME
R
16490
60 -
HEMPADU
R
47140/472
00 or
HEMPADU
R MASTIC
45880
Add
ition
140
to
PO
200
MPP-PAINTING
HEMP
ADUR
ZINC
17320/
17360
文件编号
页 次
HEMPADU
R
47140//472
00 or
HEMPADU
R MASTIC
45880
HEMPADU
R
47140/472
00 or
HEMPADU
R MASTIC
45880
55/63
System 1-1
LARGER
Add
ition
140
to
PO
200 60 -
System 1-1-Ver.
1-1
Add
ition
200
to
PO
200
NOT DAMAGED
MIN.
System 1–Ver. 1-
2
HEMP
EL’S
ZINC
PRIME
R
16490
60 -
HEMPADU
R
47140/472
00 or
HEMPADU
R MASTIC
45880
HEMPADU
R
47140//472
00 or
HEMPADU
R MASTIC
45880
HEMPADU
R
47140/472
00 or
HEMPADU
R MASTIC
45880
Add
ition
140
to
PO
200
C3-High
Standard
Ver. 1-2
LARGER TSM
110
-
± 50
Add
ition
140
to
PO
200
System 1-1-Ver.
1-2
NOT DAMAGED
Add
ition
200
to
PO
200
System 2
HEMP
EL`S
ZINC
PRIME
R
16490
HEMPADU
R
47140/472
00 or
HEMPADU
R MASTIC
45880
HEMP
ATHAN
E
TOPC
OAT
100 -
55213
or
HEMPT
HANE
HS
55613
Add
ition
60
to
PO
220
C3-High
Standard
System 2 - Ver.
2-1
Ver. 2-1
MIN. 60 N/A
LARGER
HEMP
ADUR
60 N/A
HEMPADU
R
47140/472
100 -
HEMP
ATHAN
E
50
Add
ition
210
MPP-PAINTING
ZINC
17320/
17360
00 or
文件编号
页 次
TOPC
OAT
55213
or
HEMP
ATHAN
E HS
55613
HEMP
ATHAN
E
TOPC
OAT
150 -
55213
or
HEMP
ATHAN
E HS
55613
HEMP
ATHAN
E
TOPC
OAT
100 -
55213
or
HEMPT
HANE
HS
55613
HEMP
ATHAN
E
TOPC
OAT
100 -
55213
or
HEMP
ATHAN
E HS
55613
HEMP
ATHAN
E
TOPC
OAT
150 -
55213
or
HEMP
ATHAN
E HS
55613
56/63
to
PO
HEMPADU
R MASTIC
45880
System 2-1 - Ver.
2-1
System 1-2
HEMPADU
R
47140/472
00 or
HEMPADU
R MASTIC
45880
Add
ition
60
to
PO
210
NOT DAMAGED
System 1-2 - Ver.
2-1
System 2 - Ver.
2-2
MIN.
HEMP
EL`S
ZINC
PRIME
R
16490
60 N/A
HEMPADU
R
47140/472
00 or
HEMPADU
R MASTIC
45880
Add
ition
60
to
PO
220
System 2-1 - Ver.
2-2
C3-High
Standard
Ver. 2-2
LARGER TSM
110
-
± 50
HEMPADU
R
47140/472
00 or
HEMPADU
R MASTIC
45880
Add
ition
60
to
PO
220
System 1-2 - Ver.
2-2
NOT DAMAGED
HEMPADU
R
47140/472
00 or
HEMPADU
R MASTIC
45880
Add
ition
60
to
PO
210
MPP-PAINTING
HEMP
EL’S
ZINC
PRIME
R
16490
文件编号
页 次
HEMPADU
R
47140/472
00 or
80 -
HEMPADU
R MASTIC
45880
HEMPADU
R
47140/472
00or
60
HEMPADU
R MASTIC
45880
HEMPADU
R
47140/472
00 or
HEMPADU
R MASTIC
45880
200
to
PO
200
to
PO
57/63
System 3
MIN.
Add
ition
280
System 3-1
C4-High
Standard
Ver. 1-1
LARGER
HEMP
ADUR
ZINC
17320/
17360
Add
ition
260
System 3-1-Ver.
1-1
Add
ition
200
to
PO
200
NOT DAMAGED
System 3–Ver. 1-
2
MIN.
HEMP
EL’S
ZINC
PRIME
R
16490
80 -
HEMPADU
R
47140/472
00 or
HEMPADU
R MASTIC
45880
HEMPADU
R
47140/472
00orHEMP
ADUR
MASTIC
45880
HEMPADU
R47140/47
200 or
280
C4-High
Standard
LARGER
Ver. 1-2
TSM
110
-
± 50
200
Add
ition
to
PO
260
System 3-1-Ver.
1-2
NOT DAMAGED
Add
ition
200
to
PO
200
HEMPADU
R MASTIC
45880
System 3–Ver. 1-
3
MIN.
C4-High
Standard
Ver. 1-3
LARGER
HEMP
EL’S
ZINC
PRIME
R
16490
80 -
HEMPADU
R
47140/472
00 or
HEMPADU
R MASTIC
45880
Add
ition
200
to
PO
280
TSM
130
± 50
System 3-1-Ver.
HEMPADU
R
47140/472
00or
160
Add
ition
to
240
MPP-PAINTING
文件编号
页 次
HEMPADU
R MASTIC
45880
HEMPADU
R
47140/472
00 or
HEMPADU
R MASTIC
45880
PO
58/63
1-3
Add
ition
200
to
PO
200
NOT DAMAGED
System 4
MIN.
System 4 - Ver.
2-1
HEMP
EL`S
ZINC
PRIME
R
16490
HEMPADU
R 47140 or
60 -
HEMPADU
R MASTIC
45880
2x1
00
HEMP
ATHAN
E
TOPC
OAT
55213
Add
ition
60
to
PO
320
C4-High
Standard
System 4-1 - Ver.
Ver. 2-1
2-1
LARGER
HEMP
ADUR
ZINC
17360
or
17320
60
HEMPADU
R
47140/472
00 or
HEMPADU
R MASTIC
45880
HEMPADU
R
47140/472
00 or
HEMPADU
R MASTIC
45880
2x1
00
HEMP
ATHAN
E
TOPC
OAT
55213
HEMP
ATHAN
E
TOPC
OAT
55213
HEMP
ATHAN
E
TOPC
OAT
55213
HEMP
ATHAN
E
TOPC
OAT
55213
HEMP
ATHAN
E
TOPC
OAT
55213
Add
ition
50
to
PO
310
System 3-2
System 3-2 - Ver.
2-1
NOT DAMAGED
2x1
00
Add
ition
50
to
PO
310
System 4-Ver. 2-
2
MIN.
HEMP
EL`S
ZINC
PRIME
R
16490
HEMPADU
R 47140 or
60 -
HEMPADU
R MASTIC
45880
2x1
00
Add
ition
60
to
PO
320
System 4-1 - Ver.
C4-High
Standard
2-2
Ver. 2-2
HEMPADU
R 47140 or
LARGER TSM
110
± 50
HEMPADU
R MASTIC
45880
HEMPADU
R
47140/472
00 or
HEMPADU
R MASTIC
45880
120
Add
ition
60
to
PO
240
System 3-2 - Ver.
2-2
NOT DAMAGED
2x1
00
Add
ition
50
to
PO
310
MPP-PAINTING
HEMP
EL`S
ZINC
PRIME
R
16490
文件编号
页 次
59/63
HEMPADU
R 47140 or
60 -
HEMPADU
R MASTIC
45880
2x1
00
System 4 - Ver.
2-3
MIN.
HEMP
ATHAN
E
TOPC
OAT
55213
Add
ition
60
to
PO
320
HEMPADU
R 47140 or
System 4-1 - Ver.
C4-High
2-3
Standard
Ver. 2-3
130
± 50
HEMPADU
R MASTIC
45880
HEMPADU
R
47140/472
00 or
System 3-2 - Ver.
2-3
NOT DAMAGED
LARGER TSM 110
HEMP
ATHAN
E
TOPC
OAT
55213
Add
ition
60
to
PO
250
HEMPADU
R MASTIC
45880
2x1
00
HEMP
ATHAN
E
TOPC
OAT
55213
Add
ition
50
to
PO
310
System 5
System 5-1
MIN.
HEMP
EL’S
ZINC
PRIME
R
16490
80
HEMPADU
R
471404720
0 or
HEMPADU
R MASTIC
45880
HEMPADU
R
47140/472
00 or
HEMPADU
R MASTIC
45880
240
HEMP
ATHAN
E
TOPC
OAT
55213
Add
ition
to
PO
60 380
System 5-1-Ver.
1-1
C5-M
High
Standard
System 6
Ver. 1-1
LARGER
HEMP
ADUR
ZINC
17320/
17360
80 240
HEMP
ATHAN
E
TOPC
OAT
55213
Add
ition
to
PO
60 380
System 6-1
NOT DAMAGED
HEMPADU
R
47140/472
00 or
HEMPADU
R MASTIC
45880
300
System 6-1-Ver.
1-1
HEMP
ATHAN
E
TOPC
OAT
55213
Add
ition
to
PO
50 350
MPP-PAINTING
文件编号
页 次
60/63
System 5-Ver. 1-
2
System 5-1-Ver.
C5-M
1-2
High
Standard
System 6-Ver. 1-
Ver. 1-2
2
System 6-1-Ver.
1-2
与C5-M High Standard
Ver. 1-1一致
附件
3 attachment3
底漆与中漆复涂间隔时间interval between primer and mid paint
Recoated
Qualit
.F.T
with Quality
y no.
湿膜厚
干膜厚
no.
复涂油
油漆号
漆号
40
℃
30
℃
20
℃
10
℃
0
℃
雾喷后，复涂间隔，
10
℃-30℃，复涂间隔1小时，
10
℃-0℃，复漆间隔2小时；
PS no.
1009606
2643
Min. Max. Min. Max.
17360 100
47140 175
47140 175
1536
4520
5521
100
175
175
60
120
120
60
120
120
47140
47140
55213
4520
5521
N/A
N/A N/A 4H 22.5D
Min. Max. Min. Max. Min. Max.
5H 30D 10H 60D 23H 90D
90D 50M 15D 70M 22.5D 95M 30D 3H 60D 7H
1H 36H 90M 54H 115M 72H 4H
N/A N/A 4H 22.5D 5H
6D 9H 13.5D
30D 10H 60D 23H 90D
90D 50M 15D 70M 22.5D 95M 30D 3H 60D 7H
1H 36H 90M 54H 115M 72H 4H 6D 9H 13.5D
备注：（
M
）分，（
H
）时，（
D
）天
MPP-PAINTING
文件编号
页 次
61/63
MPP-PAINTING
文件编号
页 次
62/63
附件
4 attachment4
版本变更说明Revision of document
序号 操作说明
1
2
3
4
5
清洗前检验记录表
Pre-cleaning
inspection record
清洗后检验记录表
After-cleaning
inspection record
文档编号
RCQ-QM-824020B-SJL
RCQ-QM-824021B-SJL
升版说明
变更日期
备注
喷砂检验记录表
Sandblasting
RCQ-QM-824022B-SJL
inspection record
喷锌检验记录表
Zinc spray
RCQ-QM-824023B-SJL
inspection record
喷漆检验记录表
inspection record
paint
RCQ-QM-824026B-SJL
6
清洗作业指导书cleaning
WIQ-PD-751173A-SJL
working instructions
喷砂安全指导书 sandblasting
WIQ-PD-751271A-SJL
safety instructions
喷砂维护作业规范sandblasting
maintenance working
WIQ-PD-751371A-SJL
specifications
喷锌安全指导书Zinc spray
WIQ-PD-751272A-SJL
safety instructions
喷锌维护作业规范 Zinc spray
maintenance working
WIQ-PD-751372A-SJL
specifications
空压机维护作业规范air
compressor maintenance working
WIQ-PD-751391A-SJL
specifications
空压机操作规范air compressor
WIQ-PD-751491A-SJL
operation specifications
喷漆安全规范paint safety
WIQ-PD-751277A-SJL
specifications
喷漆维护作业规范paint
maintenance working
WIQ-PD-751377A-SJL
specifications
喷漆操作规范 paint operation
WIQ-PD-751477A-SJL
specifications
7
8
9
10
11
12
13
14
15
MPP-PAINTING
油漆配比参数表paint
WIQ-PD-752003B-SJL
proportioning reference
车间温湿度点检表 workshop
temperature and humidity point
RCQ-PD-752016B-SJL
inspection
膜厚检验记录表 thickness
RCQ-QM-824024B-SJL
measurement record
喷漆零件流转单paint component
RCQ-PD-751012B-SJL
flow
调漆记录表paint mixing record RCQ-PD-752002B-SJL
调漆作业规范paint mixing
WIQ-PD-751012A-YQ
working specification
文件编号
页 次
63/63
16
17
18
19
20
21
22
钢砂纯度检测规范sand purity
inspection specification
钢砂巡检记录表sand on-site
inspection record
车间温湿度点检表workshop
temperature and humidity point
inspection
附着力检验记录表
WIQ-QM-824207B-SJL
23
RCQ-PD-752007B-SJL
24
RCQ-PD-752016B-SJL
25
RCQ-QM-824025B-SJL
Adhesion test record
发
行
修
改
记
录
发行日期
更改内容
版本
编制
日 期
日 期
批 准
版权声明：本文标题：公司表面处理 内容由网友自发贡献，该文观点仅代表作者本人， 转载请联系作者并注明出处：http://www.roclinux.cn/p/1735546262a1675351.html， 本站仅提供信息存储空间服务，不拥有所有权，不承担相关法律责任。如发现本站有涉嫌抄袭侵权/违法违规的内容，一经查实，本站将立刻删除。
发表评论